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How Hardware Startups Use Vibration Testing to Survive Shipping

Lucas and Luna dive into a failure mode most hardware startups overlook: shipping vibration. They break down how a single pallet in transit can generate acceleration spikes that snap unsupported capacitors and crack solder joints on connectors. Using a real example from a medical wearable startup that lost 18% of its first production batch to transport damage, they walk through the physics of random vibration profiles, the difference between sinusoidal and random testing, and why a $2,000 slip-table test during prototyping can save tens of thousands in field failures. They also cover…

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