Latest / Speaking of Supply Chain / The Real Way AI Is Changing Supply Chains
Transcript
- 0:00Speaker 1: Suddenly the plan manager went from why did this happen?
- 0:03Speaker 1: To we saw this coming and here's how we are
- 0:06Speaker 1: addressing it. So AI acts as sort of a therapist
- 0:10Speaker 1: for many of the planners, saying, hey, everything's fine, We're
- 0:14Speaker 1: going to go through this together and here's how we're
- 0:17Speaker 1: going to fix it.
- 0:19Speaker 2: Hello, and welcome to Speaking of Supply Chain, where meboch
- 0:22Speaker 2: experts from around the world unpack the real stories, strategies, insights,
- 0:27Speaker 2: and innovations shaping the future of supply chain. I'm your host,
- 0:31Speaker 2: Ellen Wood. Supply chains generate massive amounts of data, but
- 0:36Speaker 2: all too often that data fails to turn into real decisions.
- 0:41Speaker 2: As AI tools mature and analytics platforms evolve, the challenge
- 0:45Speaker 2: isn't collecting the information, it's knowing how and when to
- 0:49Speaker 2: act on it. In this episode, we're going to explore
- 0:52Speaker 2: how to close the insight to action gap and where
- 0:56Speaker 2: AI is truly transforming supply chain planning and perform romans.
- 1:01Speaker 2: Joining me for today's discussion is my colleague beckball at Ebdiknov.
- 1:06Speaker 2: He is the generative AI Solutions lead for the US Office.
- 1:10Speaker 1: Welcome back, Thank you, Ellen, excited to be here.
- 1:14Speaker 2: It's great to have you, so tell us a little
- 1:17Speaker 2: bit more about your role in Meebok and what we're
- 1:22Speaker 2: doing with AI.
- 1:24Speaker 1: My path into supply chain at Kneebok and AI in general,
- 1:30Speaker 1: actually started with something simple, noticing how much time organizations
- 1:35Speaker 1: spend just figuring out what happened yesterday in their warehousing solutions.
- 1:40Speaker 1: It's an everyday problem, that every day challenge that happens
- 1:44Speaker 1: to factor into logistics. So I've always wanted to work
- 1:49Speaker 1: at a company that was future forward thinking, and Kneebok
- 1:54Speaker 1: was just the right place where I could practice my
- 1:58Speaker 1: expertise and bring the value add to more services that
- 2:04Speaker 1: we have here.
- 2:05Speaker 2: Awesome, So let's get into it. Despite the explosion of
- 2:11Speaker 2: data and all of these digital tools that are now
- 2:14Speaker 2: available on the marketplace, many supply chain leaders struggle to
- 2:18Speaker 2: act on any of the insights that they're getting from
- 2:22Speaker 2: these tools, from this data. Why is that great question?
- 2:27Speaker 1: I would say there are three big reasons why this
- 2:31Speaker 1: gap still exists. Number one, I would say companies don't
- 2:35Speaker 1: have a data problem per se, they have a fragmentation problem.
- 2:40Speaker 1: So the data is spread across different systems like ERPWMS,
- 2:46Speaker 1: planning tools, Excel spreadsheets that we all love I would say,
- 2:52Speaker 1: mis on the shop floor, and none of them speak
- 2:55Speaker 1: the same language. So a planner might get a forecast
- 2:59Speaker 1: from demand planning, but labor schedulers live somewhere else, skew
- 3:05Speaker 1: profiles live somewhere else. Again, so by the time all
- 3:08Speaker 1: of this get reconciled manually, the insider is already outdated.
- 3:13Speaker 1: So that's number one. I would say Number two is
- 3:17Speaker 1: dashboards does not equal to decisions, meaning most organizations think
- 3:24Speaker 1: they just need more dashboards. The more dashboards they will get,
- 3:28Speaker 1: the more they can capture this ever ever infinite amount
- 3:33Speaker 1: of data that they will do something. But but they
- 3:36Speaker 1: don't realize that dashboards just tell them what happened, not
- 3:40Speaker 1: what to do next. So of course that can change
- 3:44Speaker 1: with the size of the organization. So the bigger the organization,
- 3:48Speaker 1: the more dashboards you will obviously need. But at some
- 3:51Speaker 1: point you'll have to stop and ask yourself, is this
- 3:54Speaker 1: enough to make a decision or do I have enough
- 3:58Speaker 1: metrics to base my decisi So I would say that's
- 4:01Speaker 1: number two. Number three, I'll say this decision ownership is
- 4:07Speaker 1: very unclear. Most of the time, organizations know that even
- 4:12Speaker 1: if inside exists, no one knows who should that act
- 4:16Speaker 1: and how to act. So that would be my three
- 4:20Speaker 1: reasons why that gap still exists to action.
- 4:25Speaker 2: So it sounds like one of the ways that AI
- 4:27Speaker 2: can help close that gap is by making all of
- 4:32Speaker 2: the language or all of the data from these disparate
- 4:35Speaker 2: systems talk about the same thing and organize it into
- 4:40Speaker 2: a way where it's at least cohesive across the organization.
- 4:46Speaker 2: Is that is that accurate or is that still going
- 4:51Speaker 2: to be a gain? Is there's still going to be
- 4:54Speaker 2: a gap there just because of the different kinds of
- 4:57Speaker 2: data that's there.
- 4:58Speaker 1: You bring up a good point. Actually, this is very important.
- 5:03Speaker 1: As most of us know, whenever we put something into AI,
- 5:08Speaker 1: the quality of our inputs matters. So this is a
- 5:14Speaker 1: story that brings into one of my experiences. Whenever I
- 5:20Speaker 1: walk into the warehouse for the first time, I can
- 5:22Speaker 1: always always predict the first conversation. Somebody pulls up the
- 5:26Speaker 1: dashboard and says, we knew the bottleneck was coming. We
- 5:31Speaker 1: didn't know how bad it would get or what decision
- 5:35Speaker 1: to make about it. So there were multiple systems that
- 5:39Speaker 1: they were pulling it from. It's not that the data
- 5:42Speaker 1: wasn't necessarily there, it's that no one connected the dots
- 5:46Speaker 1: quickly enough to make that call. Hey, this system is
- 5:51Speaker 1: not talking to this system.
- 5:53Speaker 2: So even if we harmonized all of that information, it
- 5:58Speaker 2: still got to be there in a timely man. They've
- 6:00Speaker 2: still got to pull it at the right time. They've
- 6:02Speaker 2: still got to you know, make it make sense, and
- 6:04Speaker 2: then to your point, have someone make a decision about
- 6:07Speaker 2: it exactly.
- 6:09Speaker 1: I would say this is the biggest point.
- 6:12Speaker 2: So there's so much hype around AI, and it's great
- 6:17Speaker 2: in terms of my role marketing, the large language models,
- 6:22Speaker 2: the chat gbts. There's clearly value there for these types
- 6:28Speaker 2: of roles. But when it comes to supply chain, and
- 6:32Speaker 2: again to your point, the decision making of which everyone
- 6:35Speaker 2: seems to be hesitant to actually make decisions, is it
- 6:40Speaker 2: already creating value in supply chain?
- 6:43Speaker 1: Actually a lot of value. A lot of the value
- 6:47Speaker 1: comes in warehousing and manufacturing logistics environments where there's so
- 6:52Speaker 1: much human involvement. There is an opportunity for AI to
- 6:55Speaker 1: step in and add that real automation, real game where
- 7:02Speaker 1: we can see something that would take the human many
- 7:06Speaker 1: hours to do. So let me give you an example.
- 7:10Speaker 1: One of our past projects involved a distribution center that
- 7:15Speaker 1: we supported during the struggling times. They struggled with labor
- 7:20Speaker 1: swings because volume peaks we weren't predictable at all. So
- 7:25Speaker 1: humans were forecasting labor weekly, but inbound variability made that impossible.
- 7:32Speaker 1: So for them, AI changed the game. It started forecasting
- 7:37Speaker 1: hourly throughput based on their SKW mix, on their order profiles,
- 7:42Speaker 1: on their seasonality, receiving patterns past performance. So the supervisors
- 7:48Speaker 1: in the end, after we have finished our project, went
- 7:52Speaker 1: from reactive firefighting to actual proactive orchestration. So we have
- 8:00Speaker 1: made more predictable operations and up to twenty percent reduction
- 8:06Speaker 1: in overtime.
- 8:07Speaker 2: That's fantastic. So we've already moved that needle from reactive
- 8:13Speaker 2: to at least predictive. What about prescriptive where it's telling
- 8:19Speaker 2: you what you should be doing in the future based
- 8:22Speaker 2: on not only what do you need to do now,
- 8:25Speaker 2: but what should be changing any value there yet.
- 8:29Speaker 1: That's a great point. The prescriptive inventor optimization is one
- 8:33Speaker 1: of the past projects, so that would mention that deserves
- 8:38Speaker 1: to be mentioned here. One client hand constant stockouts on
- 8:43Speaker 1: a set of critical SKUs, not because demand was really
- 8:46Speaker 1: crazy or anything, but because buffers were set manually months ago.
- 8:51Speaker 1: So we used AI to analyze their consumption variability, their
- 8:57Speaker 1: production cadence, and lead times and began commendtic dynamic inventory adjustments.
- 9:02Speaker 1: So this took them from reactive for plenishment to actual
- 9:07Speaker 1: predictive optimization, which is exactly where the real world AI
- 9:12Speaker 1: value comes in.
- 9:13Speaker 2: That's awesome. So from your vantage point working with clients,
- 9:20Speaker 2: what does an organization need in terms of data maturity
- 9:24Speaker 2: and organizational readiness? Because it is it isn't just about
- 9:28Speaker 2: the data obviously, you know, if they've got some of
- 9:30Speaker 2: these systems, the data exists, but the organizational readiness and
- 9:37Speaker 2: let's say, the people readiness to use these AI capabilities
- 9:46Speaker 2: within these supply chain functions in order to truly benefit
- 9:51Speaker 2: from it. So it's it's not just about you know, hey,
- 9:54Speaker 2: it's possible, it's you know, are they are they ready?
- 9:59Speaker 2: Are the ready to take on this change? Because it
- 10:02Speaker 2: is a huge change to start looking at data from
- 10:06Speaker 2: this perspective, I should say, and to your point, trusting
- 10:12Speaker 2: the data enough to do something about it, I.
- 10:15Speaker 1: Would totally agree with you. Having organizations be ready for
- 10:20Speaker 1: the AI revolution is one of the equations to make
- 10:23Speaker 1: it a successful adoption. So I would say it's a
- 10:27Speaker 1: blend of a couple a couple of ingredients. Let's make
- 10:31Speaker 1: it a perfect recipe of AI adoption. So one, you
- 10:36Speaker 1: would need a decision clarity before AI. We need to
- 10:40Speaker 1: define the decision. If you ask it a vague question,
- 10:44Speaker 1: no model can help you. So let's make that clear, right, okay.
- 10:49Speaker 1: Second ingredient would be the data foundations. Not a perfect data,
- 10:53Speaker 1: but consistent, well understood data. Basically the source of truth
- 10:58Speaker 1: that AI can reference, that would be always updated, that
- 11:03Speaker 1: would always have the most truthful information. AI can handle noise,
- 11:08Speaker 1: no problem, but it cannot handle confusion. If you give
- 11:12Speaker 1: it two different data sources, it will start to mix
- 11:17Speaker 1: them together or make up assumptions that otherwise aren't present.
- 11:22Speaker 1: And third, I would say that's the biggest one is
- 11:25Speaker 1: the organizational mindset. The teams need to trust the recommendations,
- 11:31Speaker 1: not blindly, but with transparency. Say they can say, hey,
- 11:36Speaker 1: this decision was made with the help of AI, because
- 11:40Speaker 1: this is the portion where AI analyzed, this is where
- 11:43Speaker 1: we checked off. So I always have this transparency where
- 11:46Speaker 1: AI helps the human or human helps the AI, so
- 11:50Speaker 1: we can have this trace point system to look back
- 11:55Speaker 1: at all.
- 11:56Speaker 2: Right, So when AI is working well within this operation,
- 12:02Speaker 2: what does that success actually look like? Are there KPIs
- 12:08Speaker 2: that that shift decision making patterns changing? You know, what
- 12:17Speaker 2: does that look like for that organization?
- 12:20Speaker 1: That's a great point, actually, KPI is one of them.
- 12:24Speaker 1: KPI improvements usually come up with ten to thirty percent
- 12:29Speaker 1: improvement in their labor planning accuracy, uplift in throughput consistency,
- 12:34Speaker 1: reduced over time, better inventory return turns, fewer expedise, higher
- 12:42Speaker 1: service levels. Those are very nice predictable patterns that we
- 12:46Speaker 1: can put on a PowerPoint. But what about something that
- 12:50Speaker 1: can make the organization even better? I would go and
- 12:54Speaker 1: go ahead and say behavior shifts is what you can
- 12:58Speaker 1: measure your AI deployment success on. This is usually also
- 13:03Speaker 1: the first signal, so this is the easiest to gauge
- 13:07Speaker 1: and measure. As leaders come on board and discuss AI
- 13:11Speaker 1: into their organizations, For example, planners will stop exporting to
- 13:15Speaker 1: Excel every morning, so that's a big pain point that
- 13:20Speaker 1: planners all over the world have. Supervisors will walk in
- 13:25Speaker 1: with their prioritized action list instead of problems that they
- 13:28Speaker 1: would need to catch up on. Similarly, firefighting meetings will
- 13:33Speaker 1: get shorter, less frequent, less check ins. Leaders will start
- 13:38Speaker 1: planning what if scenarios instead of reconciling yesterday's task that
- 13:43Speaker 1: should have been done a week ago.
- 13:47Speaker 2: I know that one of the things that changed, at
- 13:49Speaker 2: least in our organization or in my department in our
- 13:54Speaker 2: organization is once we started utilizing AI tools on a
- 13:59Speaker 2: regular base, it almost became its own thing, where once
- 14:05Speaker 2: you started using it, you were coming up with more
- 14:08Speaker 2: ideas of how can I how else can I use this?
- 14:10Speaker 2: How can I do this again? How can I apply
- 14:12Speaker 2: this elsewhere? How can I make this work for this
- 14:15Speaker 2: other area? And for us in the marketing department, that
- 14:19Speaker 2: was kind of one of those key indicators of you
- 14:23Speaker 2: know this, this is working, this is taking off, We're
- 14:26Speaker 2: trusting some of the results, and you know, that's how
- 14:29Speaker 2: we knew that AI had taken hold in our business
- 14:33Speaker 2: unit was because we were then excited about using it
- 14:37Speaker 2: and trying to apply it in different places.
- 14:40Speaker 1: Right, right?
- 14:41Speaker 2: Do you find something similar when it comes to to
- 14:44Speaker 2: supply chain different activities within a facility, within within a network.
- 14:50Speaker 1: I would say, so the manufacturing client that comes to
- 14:54Speaker 1: my mind, how to schedule adherence problem? Too many surprises,
- 14:59Speaker 1: too much rework, So AI began identifying early warning indicators
- 15:04Speaker 1: from small, small anomalies in the upstream data to big,
- 15:10Speaker 1: big whale problems later down their pipeline. Suddenly the plan
- 15:15Speaker 1: manager went from why did this happen? To we saw
- 15:19Speaker 1: this coming and here's how we're addressing it. So AI
- 15:23Speaker 1: acts as sort of a therapist for many of the planners, saying, hey,
- 15:29Speaker 1: everything's fine, we're going to go through this together and
- 15:33Speaker 1: here's how we're going to fix it. From reactive to proactive,
- 15:37Speaker 1: from hindsight to actual foresight.
- 15:40Speaker 2: That sounds amazing. So four companies that are eager to
- 15:45Speaker 2: embed AI into some of their workflows is what's a
- 15:50Speaker 2: good starting point? Where would you even begin? There's so
- 15:53Speaker 2: many applications for it. Is there a single place where
- 15:59Speaker 2: organizations can say this is what we want to do.
- 16:02Speaker 1: That's a great question, because the best starting point is
- 16:05Speaker 1: always picking the high friction. I always love this book
- 16:10Speaker 1: by Brain Tracy, Eat the Frog in the Morning, or
- 16:14Speaker 1: many motivational speakers like to point to that direction as well.
- 16:18Speaker 1: I would say, pick one high friction and high value
- 16:21Speaker 1: decision that has a clear owner, has measurable KPIs, has
- 16:28Speaker 1: accessible data not just one time, but over the period
- 16:33Speaker 1: of a substantial amount of months, let's say six months
- 16:37Speaker 1: should be sustainable to avoid any seasonality issues, operational pain
- 16:44Speaker 1: today and the future and in the past. For example,
- 16:48Speaker 1: you can predict their labor needs. You can identify imminent
- 16:53Speaker 1: service risks, optimized for safety stock, and detect different abnormality
- 17:00Speaker 1: in their automation systems. Start with one workflow, not the
- 17:04Speaker 1: whole enterprise.
- 17:07Speaker 2: Don't try to boil the ocean exactly. Well, conversely, what
- 17:11Speaker 2: is one pitfall or misconception that they should watch out for,
- 17:16Speaker 2: like trying to boil the ocean.
- 17:18Speaker 1: I would say trying to boil the ocean is similar
- 17:23Speaker 1: to enterprise wide AI transformation immediately trying to combine different
- 17:28Speaker 1: CRMs together, trying to combine this task with sales task.
- 17:35Speaker 1: This leads to misalignment, slow value delivery load, the option
- 17:40Speaker 1: budget fatigue. So AI should deliver its first win within
- 17:44Speaker 1: the thirty to ninety days, not two years. So that's
- 17:48Speaker 1: a great, great news for many senior leaders who want
- 17:52Speaker 1: to adopt AI in their organization. So once people feel
- 17:56Speaker 1: the value, the scaling should come naturally.
- 18:00Speaker 2: That's that's a great measuring stick to say, you know,
- 18:03Speaker 2: if you're trying to do too much all at once.
- 18:05Speaker 2: You won't see the results this early, but you know,
- 18:08Speaker 2: in order to validate that your results are at least
- 18:14Speaker 2: somewhere in the scope of reasonable and not. You know
- 18:20Speaker 2: that the AI isn't coming up with with some fantasy
- 18:24Speaker 2: that you've got some reliable data that you've been working
- 18:27Speaker 2: with and you know, I think that the thirty to
- 18:30Speaker 2: sixty days is a reasonable amount of time to say
- 18:34Speaker 2: we've been working with this, we've been trying this, and
- 18:37Speaker 2: if you're not finding actionable results within that timeframe, okay,
- 18:41Speaker 2: you you haven't wasted an entire year on this project.
- 18:45Speaker 2: You can go back, you can tweak, you can test again.
- 18:47Speaker 1: Absolutely, in the grand scheme of things in the business world,
- 18:51Speaker 1: thirty two ninety days is usually the onboarding of new employees,
- 18:56Speaker 1: so you can always count AI as a new employee.
- 18:59Speaker 2: Ah, that's an interesting take. I like it. So in
- 19:03Speaker 2: one sentence, what is the biggest myth about AI capabilities
- 19:09Speaker 2: in supply chain that you wish more leaders would let
- 19:13Speaker 2: go of?
- 19:14Speaker 1: I would say the myth is that AI replaces human
- 19:20Speaker 1: judgment is quite prevalent in today's media, but in reality,
- 19:26Speaker 1: the organizations winning with AI are the ones that are
- 19:30Speaker 1: elevating their people, not replacing them. Kind of like our
- 19:35Speaker 1: organization at Kneebok, we're enabling the employees to use AI
- 19:40Speaker 1: in their everyday tasks to streamline the processes to make
- 19:45Speaker 1: them much more productive.
- 19:48Speaker 2: All right, So I think we can all agree that
- 19:52Speaker 2: the computers are not going to take over the world,
- 19:54Speaker 2: at least not this week, and that AI is just
- 19:59Speaker 2: an tool in our toolbox. We have lots of tools.
- 20:02Speaker 2: We have the old standby Excel, we have lots of
- 20:07Speaker 2: other tools available out there, but some of these AI
- 20:10Speaker 2: tools are fantastic tools to be able to have in
- 20:16Speaker 2: our back pocket, to utilize when it comes to our
- 20:19Speaker 2: organizations and hopefully move the needle faster or more efficiently.
- 20:26Speaker 1: Absolutely, I would agree with that there is always it's
- 20:31Speaker 1: always better to have multiple options than not at all.
- 20:34Speaker 1: And the more things you have in the tool belt
- 20:36Speaker 1: the better.
- 20:38Speaker 2: All right, Well, thank you to our listeners for tuning
- 20:41Speaker 2: into speaking of supply chain. If this conversation sparked a
- 20:45Speaker 2: new idea or touched on a challenge that you're navigating,
- 20:48Speaker 2: we'd love to hear from you. There are links in
- 20:50Speaker 2: the episode description for you to join the conversation online
- 20:53Speaker 2: and tune in next time as we look closer at
- 20:56Speaker 2: the fast changing dynamics of emerging markets. Growth opportunities are everywhere,
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