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How Hardware Startups Use Potting Compounds for Vibration Protection

Lucas and Luna explore how hardware startups use potting compounds — epoxy and urethane resins — to protect electronics from vibration, moisture, and shock. They break down the difference between potting and conformal coating, walk through a real example of a drone startup that potted its flight controller to survive 30 G impacts, and discuss why the cost per unit drops dramatically at scale. They also cover the messy reality of rework: once you pot a board, you can't easily repair it. A practical episode for anyone building rugged hardware.

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