Latest / Safe As Podcast / E67: Designing safer and healthier shift work systems/rosters
Transcript
- 0:07How do we design for occupational fatigue?
- 0:10Let's look at risk factors, scheduling principles, and more.
- 0:15Good everyone. I'm Ben Hutchinson and This is
- 0:17Safe as a podcast unpacking safety and risk research.
- 0:21Visit safetheinsights.org for more research.
- 0:25Today's sources are QNG 16 Guidance Note for fatigue Risk
- 0:30Management from the Department of Natural Resources, Mines and
- 0:33Energy 2013 and from Peter Canout 1996.
- 0:38Designing better shift systems in Applied Urbanomics.
- 0:43First, there's no single optimum shift system.
- 0:48It's really a game of compromises where you may trade
- 0:51off gains or losses or risks in one area of the schedule for
- 0:55other risks elsewhere. But there are lots of modifiable
- 0:59risk factors that we can change to make a given schedule by use
- 1:03of a fatigue risk management system more favourable for more
- 1:07workers. First, let's jump into the
- 1:10blueprints for scheduling. The primary concern in shift
- 1:14design addresses the biological clock.
- 1:17Firstly, night work should be reduced as much as possible.
- 1:21When night work is necessary, the speed of the rotation is
- 1:25key. The body circadian clock
- 1:28typically can't adjust to night work within around one week.
- 1:32Consequently, quickly rotating shift systems are generally
- 1:37preferable to slowly rotating ones, as the least disturbance
- 1:41of circadian physiological functions is observed in their
- 1:44rapidly rotating systems. So for instance, moving between
- 1:49morning afternoons and nights pretty rapidly rather than
- 1:53really long periods like a 7 days of morning, 7 days of
- 1:57afternoons. So the faster is more
- 1:58preferable. Permanent night work is
- 2:01generally not recommended for the majority of workers because
- 2:05it can isolate them socially and humans are diurnal.
- 2:09We're generally meant to be awake at daytime and sleep at
- 2:12night. There's quite a lot of research
- 2:14which is found that even people who identify as night owls and
- 2:18they typically like working nights can still have quite
- 2:21impaired biological markers, so poor health indices.
- 2:25Also the direction of the change in the cycle also matters.
- 2:30So the forward rotation, which is morning, evening, night shift
- 2:34is more preferred than the backwards rotation.
- 2:37Nights to evenings to mornings. Forward rotation tends to align
- 2:42better with our internal circadian rhythm.
- 2:45Conversely, backward rotation, again the nights to evenings to
- 2:49mornings is often listed as a more high potential contributing
- 2:53risk factor for scheduling has been linked to high levels of
- 2:56fatigue and increased sleep disturbances.
- 2:59Next we'll look at duration and breaks.
- 3:02Effective schedules must place firm limits on the length of
- 3:05work and ensure sufficient time for recovery between shifts.
- 3:09If you recall for one of the previous pods when I said that
- 3:13fatigue is about sleep and it actually is primarily about
- 3:16sleep. So the shift in roster lengths
- 3:19extended work days, so over around 9 to 12 hours may be
- 3:24actually considered, but preferably if the work nature
- 3:27and the workload are suitable and the system minimises fatigue
- 3:30accumulation. However, exceeding certain
- 3:33thresholds presents a higher potential for fatigue risk.
- 3:36A shift involving more than 12 hours in a day, including call
- 3:40outs, is considered a higher potential risk, though whether
- 3:4312 hour shifts are inherently more risky compared to other
- 3:47ones really depends on the context.
- 3:49So even compressed work weeks where you work, say, 4 * 12 hour
- 3:53shifts, aren't necessarily riskier than other schedules.
- 3:57And in fact, some have actually argued that reducing the driving
- 4:00exposure may be worth a slightly elevated risk during the 12 hour
- 4:04shifts. Total weekly hours working hours
- 4:07of active work that exceeds 72 hours in any seven days carries
- 4:11a higher risk. Work schedules exceeding 242
- 4:14hours in any 28 day period are higher potential risks and
- 4:18consecutive days. So to avoid accumulating
- 4:21fatigue, the number of consecutive working days should
- 4:24be limited to around 5 to 7. Exceeding 7 consecutive shifts
- 4:28worked is a higher potential risk.
- 4:30Of course, anyone that works mining or any sort of fly in fly
- 4:33out, you know that these sorts of extended work schedules are
- 4:37really common. They're here to stay, but that
- 4:39doesn't mean we can make optimizations to make them
- 4:42healthier. Next we have to look at the
- 4:44sleep opportunity and recovery breaks.
- 4:46Recovery time must be carefully managed, so quick change overs
- 4:51such as moving directly from a night shift to an afternoon
- 4:54shift on the same day must be minimised or avoided as much as
- 4:58possible. Scheduling systems with only an
- 5:018 hour break between shifts are known to reduce sleep
- 5:04opportunity and thus increase the expected fatigue, so
- 5:08providing as much opportunity for people to catch up on their
- 5:11sleep between shifts is advisable.
- 5:14Providing less than 7 hours of sleep opportunity between shifts
- 5:17or less than 50 hours of sleep opportunity in any seven day
- 5:20period is a higher risk and consecutive night shifts.
- 5:24Again, we're generally supposed to be asleep at night, so higher
- 5:28risk applies if a worker completes more than six
- 5:30consecutive 8 hour night shifts, more than five consecutive 10
- 5:34hour night shifts, or more than 4 consecutive 12 hour night
- 5:38shifts. Failing to allow less than 48
- 5:41hours break after four or more consecutive night shifts is also
- 5:44a higher potential risk. And for work lasting 10 hours,
- 5:48providing less than 30 minutes in total for breaks is a higher
- 5:51potential risk. So while in shift breaks can't
- 5:55actually overcome the biological need for sleep, it can help
- 5:59reduce the amount of accumulated like time on task fatigue during
- 6:03a task. It can help people who slowly
- 6:04free up their cognitive resources.
- 6:07And generally, every scheduling system should include some free
- 6:10weekends with at least two consecutive days off over the
- 6:13swing. Next we'll look at timing,
- 6:15environment, individual risk factors, two final direct risk
- 6:19factors, a shift timing and the commute time.
- 6:21An early start for the morning shift should be avoided.
- 6:25Shift starting out of before 6:00 AM, especially with a one
- 6:28hour longer commute, pose a medium to high risk potential.
- 6:32In fact, some other research found that the best predictor of
- 6:36sleep length was actually the shift start time.
- 6:40For instance, on day shifts, the early morning start is likely to
- 6:43be the major cause of sleep disruption.
- 6:46This is likely because people don't necessarily compensate for
- 6:49the early start times by going to bed earlier than not before.
- 6:52So starting the morning shifts at a later time is likely to
- 6:57yield better fatigue reduction than many other interventions.
- 7:01Remember, a fatigue clock starts when you wake up, not when you
- 7:04start your shift. As Dorset and McCulloch argued,
- 7:07fatigue is about sleep and talking about this idea of
- 7:11compromises with schedules. When do you finish a night
- 7:14shift? Earlier in the night, say 3:00
- 7:16AM to allow more deep restorative sleep, or later in
- 7:21the morning to avoid the circadian Nadia.
- 7:25This is when the alertness is lowest and sleepiness is often
- 7:27highest anyway. Regarding commuting, driving
- 7:31more than two hours to arrive home at the end of the roster or
- 7:34commuting 2 hours or longer in each direction daily.
- 7:38A high potential risk that directly reduce sleep
- 7:41opportunity and of course expose people to one of the most
- 7:44dangerous thing most of us do every day, drive our cars.
- 7:48And lastly, a few other factors, task design and mental demand.
- 7:52So fatigue onset is increased by jobs that involve high demand
- 7:55but low control, high vigilance or concentration, or repetitive
- 7:59or monotonous work like whole truck driving.
- 8:02And we often combine monotonous tasks like someone operating a
- 8:06terminal remedy control centre during night shifts.
- 8:10The scheduling of safety critical tasks when a worker's
- 8:12been awake for more than 16 hours is also a high potential
- 8:15risk. Also, physical environmental
- 8:18stresses have to be considered. Tasks that are physically or
- 8:21mentally strenuous contribute to fatigue.
- 8:24Adverse working conditions such as exposure to cold, heat, noise
- 8:28or whole body vibration increase the need for recovery and
- 8:31contribute to fatigue onset. There's also a range of
- 8:34individual and sight factors. So the lighting and use of
- 8:39particular lighting like in control centres, so some
- 8:42lighting often blocking the blue light wavelengths can increase
- 8:46alertness while minimising circadian disruption since some
- 8:50of these wavelengths can impact melatonin production.
- 8:54Now of course, there's a whole range of individual factors.
- 8:57So fatigue is experienced differently between individuals
- 9:00and some people tend to be night owls and and we have to consider
- 9:05underlying health issues. So for instance, people with
- 9:08severe sleep disorders, obstructive sleep apnea, chronic
- 9:11fatigue syndrome. In fact, there's quite a bit of
- 9:13research which has found that long distance truck drivers tend
- 9:17to have a hat trick of risk factors, overweight, high body
- 9:21mass indexes and waist circumferences, higher neck
- 9:24circumferences and breathing obstructions and critically
- 9:27sleep disorders like obstructive sleep apnea.
- 9:29It's all compound to increase the risks in highly vulnerable
- 9:33groups that operate on our roads.
- 9:35There's also a bunch of site management factors, so the
- 9:38quality of the accommodation must also be controlled as poor
- 9:41quality of accommodation, like in mining camps and whatnot,
- 9:44which don't have very good insulation from noise, can
- 9:48negatively influence sleep quality and opportunity.
- 9:50Something really important here is called sleep hygiene.
- 9:53This is things like the environment that people sleep
- 9:55in, the darkness, even little bits of light penetrating into
- 9:59the room can disrupt people's melatonin and their sleep
- 10:02levels. The noise obviously is
- 10:04disruptive, the temperature can be optimised.
- 10:06There's a whole range of things that we should be doing to
- 10:09improve the accommodation. There's heaps of other stuff we
- 10:12can cover, but that's really all the time I have for today.
- 10:15That's it on Safe As I'm Ben Hutchinson.
- 10:18Please help share, rate and review and
- 10:21checkoutsafetyinsightsorg for more research.
- 10:24Finally, feel free to support Safe ads by shouting a coffee
- 10:28link in the show notes.