Latest / Safe As Podcast / Ep 12: Human performance in barrier/critical control systems
Transcript
- 0:07The unsung heroes of safety aren't always in a rule book.
- 0:11Often it's the continuous performance of people plugging
- 0:15the gaps when our systems fall short.
- 0:18What are some better ways to consider the roles of people
- 0:21within various systems? Grab a coffee, this is a longer
- 0:25pod. Good day everyone.
- 0:27I'm Ben Hutchinson and This is Safe as a podcast dedicated to
- 0:31the thrifty analysis of safety, risk, and performance research.
- 0:35Visit safetyinsights.org for more research.
- 0:39Today's paper is from McLeod 2017, titled Human Factors in
- 0:44Barrier Management, Hard Truths and Challenges in Process Safety
- 0:49and Environmental Protection. This paper discussed some hard
- 0:53truths in the assurance of human performance.
- 0:56It said human performance continues to be relied upon as a
- 0:59control. IT organisations may have
- 1:02miscalibrated ideas on how human performance can be relied upon
- 1:06when needed or how. And normally, human performance
- 1:10is the overwhelming reason for successful outcomes even in the
- 1:14face of poor systems and resources.
- 1:16Therefore, organisations may struggle to ensure that the
- 1:19performance of people that they rely on can reasonably be
- 1:23expected to happen when and where as needed, and that their
- 1:26expected controls are as robust as expected in the face of human
- 1:30performance variability. First, a common claim following
- 1:33investigations is that if only people had followed the rules,
- 1:37then the incident wouldn't have happened.
- 1:40But this assertion relies on some implicit assumptions that
- 1:44the organisation actually had all of the required procedures
- 1:47it needs. The procedures are specific,
- 1:51accurate, clear up to date or even valued by people.
- 1:56The people have the knowledge, skills and training to know what
- 1:59procedures to leverage and when, that they'll accurately
- 2:03recognise the situations that call for that procedure and then
- 2:07carry them out under the conditions that exist at the
- 2:09time. Where procedures are almost
- 2:11always written for a perfect world, they operate often in a
- 2:15vacuum that doesn't exist in reality.
- 2:17It's said that some hard truths about how people see and
- 2:20interpret the world and respond are hard because they can be
- 2:24difficult and inconvenient to design and manage for.
- 2:28But being hard doesn't make them less valid or less important to
- 2:31address. So some of the hard truths
- 2:34discussed by the author are human.
- 2:36Emotion, thought, performers, and attitudes are all highly
- 2:39situated. They're influenced by the
- 2:42situational context at the time. Design and layout of work
- 2:46systems, the equipment, interfaces and the environment
- 2:49influence how people sense and respond in the world.
- 2:52People optimise their performance, even if it may be
- 2:55riskier in hindsight. And people are not necessarily
- 2:58rational in a classical sense. For instance, type 1 and type 2
- 3:02thinking and pattern matching and heuristics, or how sensitive
- 3:06people are to loss aversion. This isn't a bug though, it's
- 3:09just a feature of humans. So let's cover some of the
- 3:12definitions that we're using in this paper.
- 3:15In an early episode I said I'd cover more precise definitions
- 3:18of controls, etcetera. Well, here we are.
- 3:21So control means measures that are expected to be in place to
- 3:24prevent incidents. Controls are comprised of
- 3:27barriers and safeguards. Barriers are types of controls
- 3:31that are assessed as being sufficiently robust and
- 3:33reliable, and they can be relied on as a primary control measure
- 3:37against incidents. They can be passive or active
- 3:41and be a combination of human elements and technology and
- 3:44other engineering elements. In contrast to a barrier,
- 3:49safeguards are controls that support and underpin the
- 3:53availability and performance of barriers, but cannot meet the
- 3:56standards of robustness or reliability to rely on as a full
- 4:00barrier. So in other words, barriers are
- 4:03at the highest tier, whereas safeguards are often things that
- 4:07help support barriers or things that really don't meet the same
- 4:10definition. They're not as reliable.
- 4:13Another distinction can be made around human barrier elements or
- 4:17organisational barriers. This is when the company
- 4:19explicitly prescribes how decisions, how to be taken, what
- 4:23is to be done by means of rules or instructions and procedures.
- 4:28There's also operational barriers.
- 4:30These are when there's no specifically prescribed manner
- 4:33of deciding or acting where the individual is given quite a bit
- 4:37of discretion to take appropriate action.
- 4:39This relies more on operating skills and capabilities.
- 4:42Right this second there's some people furiously typing an angry
- 4:45letter to me about the ICM Ms definition of critical controls.
- 4:50I like that approach too. But remember, town is big enough
- 4:54for more than one typology, and the approach presented today has
- 4:59decades of support from offshore oil and gas.
- 5:02But whatever flats you wait next, the order covers some of
- 5:06the criteria for robust controls, particularly barriers.
- 5:09Remember several factors should be meant for controls to be
- 5:13classed as full barriers. These are must be specific to a
- 5:18single potentially hazardous event, so specific it must be
- 5:22independent of other protection layers, independent if you
- 5:26recount it on to do what it was designed to do, dependability.
- 5:30It's capable of being audited or observed auditability.
- 5:35Now this is a proviso there. These make a lot of sense for
- 5:38engineering systems, but are a little bit more challenging when
- 5:42we're coming to human performance.
- 5:44For instance, assuring true independence with human
- 5:47performance is a major challenge.
- 5:49Factors like workload and fatigue and distraction can
- 5:52defeat multiple controls. Organisational factors can
- 5:56influence control performance, like incentivizing certain
- 5:59outcomes or contractual arrangements.
- 6:01Independence achieved by having double cheques by another person
- 6:05may also not be truly independent since it's also
- 6:08affected by a range of factors. This has also been called the
- 6:11fallacy of social redundancy. So there's a range of these
- 6:15factors and are said to often get overlooked when deciding how
- 6:18to assure human performance. According to the author,
- 6:22judgments about the likely effectiveness of controls that
- 6:25rely on human performance often aren't clear about what is
- 6:29actually expected or intended from people.
- 6:32So we often don't really clarify what we expect of human
- 6:35performance, if it's acting as some sort of control, and how we
- 6:39even would assess the effectiveness.
- 6:42Things like the design of the work environment or equipment
- 6:44interfaces. If the control relies on someone
- 6:47opening or closing a valve and a clear intention is necessary
- 6:51that people will know which valve to operate, how, when and
- 6:54why to operate it, and the valve needs to be designed and
- 6:57labelled in a way to minimise the chance of people not
- 7:00operating it out of sequence. The author draws on guidance
- 7:04from other human factors organisations and then it's
- 7:08argued that most organisational measures should be treated as
- 7:11safeguards rather than as barriers because they just don't
- 7:15meet that higher reliability and effectiveness.
- 7:18So safeguards would include local warnings and science or
- 7:22design and implementation of alarms, human machine
- 7:25interfaces, job designer. More organisational safeguards
- 7:29are more to ensure that the barriers that are expected to
- 7:32function are not degraded or defeated by other factors.
- 7:37If you're familiar with bow ties, then things like
- 7:39escalation or degradation factors would be more akin to
- 7:43safeguards. So, quoting McLeod, safeguards
- 7:46cannot and do not need to provide the same level of risk
- 7:50reduction as barriers. Nevertheless, safeguards should
- 7:54still have clear ownership, be capable of being audited and be
- 7:58traceable to some elements of the organisation management
- 8:00system. Importantly, our control may be
- 8:04a barrier in one situation but may be treated as a safeguard
- 8:08elsewhere in the organisation if the company is unable or
- 8:11unwilling to invest the resources to ensure that that
- 8:14barrier functions to the necessary specifications.
- 8:18Again, the author draws on some guidelines from a human factors
- 8:21organisation and draws out eight concerns with human
- 8:24organisational factors. So, top events in a bow tie.
- 8:29The top events are situated too far to the right, where the
- 8:32events that are sought to be avoided are too close to the
- 8:35consequences. Too many barriers are
- 8:37identified, many of which don't meet the accepted criteria for
- 8:40being a barrier. In fact, most of the controls
- 8:43that rely on human performance meet the definition of
- 8:46safeguards rather than as full barriers.
- 8:49Human and organisational factors are rarely incorporated into
- 8:52barrier models, and ideas of cognition and complexity are
- 8:56also rarely incorporated into the performance of barriers.
- 9:00Workers imagine verse work has done rarely way into
- 9:02considerations. Again, we often have a perfect
- 9:05world view around procedures and controls.
- 9:07They'll work first time every time.
- 9:10Human error is frequently identified as a threat in the
- 9:13bow tie, and then barriers are identified to block the error
- 9:16from leading to the top event. Remember, this is a myth that we
- 9:19should be trying to avoid, not an endorsement that we should be
- 9:22seeing human error. In that way.
- 9:24The implicit expectations of human performance is rarely made
- 9:27explicit and barrier models are often designed implemented to
- 9:33the workforce in a manner that doesn't really properly support
- 9:36their operational use. We do safety to them rather than
- 9:39with them. One interesting point from the
- 9:42paper is how human error shouldn't be identified as a
- 9:44threat in the bow tie analysis since it creates A misleading
- 9:49impression that the risk of human error is being adequately
- 9:52managed by barriers. Further, according to the paper,
- 9:56it can promote a focus on minimising human performance
- 9:59variability over recognising the real barriers and ensuring that
- 10:02they are as robust as can be. Focusing on human error in a
- 10:06threat line also removes human performance factors out of their
- 10:09context. Critically, treating people as a
- 10:13threat in the bow tie also misses the opportunity to
- 10:16develop a deeper understanding of the ways people provide
- 10:19flexibility and adaptability and therefore contribute to the
- 10:22system resilience. Therefore, seeing human and
- 10:26performance variability as threats reinforces a negative
- 10:29view of people as unreliable factors to be managed.
- 10:33Instead, more focus should be directed towards understanding
- 10:36the performance requirements of the interactions of people and
- 10:39technology and what's needed to ensure the robustness of
- 10:42barriers and their escalation factors, which I would argue
- 10:46heavily involves learning from normal work and work analysis
- 10:50methods, etcetera. Next, it's argued that barriers
- 10:53should consider the following factors.
- 10:55It should be considered the performance of the barrier and
- 10:57what it's expected to deliver, and that should be specific to
- 11:00the threat in the situation. Who's involved in delivering the
- 11:03performance? Who detects the barrier?
- 11:05Who decides what needs to be done?
- 11:07Who takes action? What info is needed for the
- 11:10successful performance of the situation?
- 11:13What decisions or judgments are likely to be involved?
- 11:16What actions need to be taken and how will the operators know
- 11:19whether the actions have been successfully completed?
- 11:22Do they ever receive feedback during the task?
- 11:25Are there any other technical or non technical guidance to be
- 11:27followed? Next, the paper also looks at
- 11:31the standards for successful forms of the barrier, arguing
- 11:35that this should include the maximum allowable time to detect
- 11:38an event to trigger the function, the accuracy of
- 11:41interpreting the events, the maximum allowable time to
- 11:44initiate a response, the acceptable reliability,
- 11:48tolerance limits for acceptable performance, and some other
- 11:50factors. So we're right at the end.
- 11:53In all, the paper argues that people are nearly always a
- 11:57positive element in complex sociotechnical systems.
- 12:00The objective should therefore be to strive to make people as
- 12:04reliable as possible by setting them up to succeed.
- 12:08Make it as easy as possible to do the right thing and as hard
- 12:11as possible to do the unsafe, hazardous thing.
- 12:14Organisations operating as complex socio technical systems
- 12:18should seek to ensure they have in place the necessary systems
- 12:21and support structures and should design and operate their
- 12:24activities in ways that allow people to be as productive and
- 12:28adaptable as they can be. That's it on Safe As.
- 12:32I'm Ben Hutchinson, please help share, rate and review and
- 12:36checkout Safety insights.org for more research.
- 12:39Finally, feel free to support Safe As by sharing a coffee link
- 12:44in the shy nights.