Latest / Speaking of Supply Chain / The Safety Checklist Lie
Transcript
- 0:00Speaker 1: Safety culture development is not a race. People are like,
- 0:03Speaker 1: you know, our safety culture is really good, and I'm like, yeah,
- 0:05Speaker 1: but it's never going to end. It's always going to
- 0:06Speaker 1: be evolving. We're always going to have turnover. There's always
- 0:09Speaker 1: things that we're going to have to revisit and make
- 0:11Speaker 1: sure that they're fresh. And when you get to that
- 0:14Speaker 1: point to where your employees see the actions that you're
- 0:17Speaker 1: taking and they know that from CEO down from president, now,
- 0:20Speaker 1: whatever your structure is, that safety is a value.
- 0:23Speaker 2: Within your company, you're going to see.
- 0:25Speaker 1: A lot of other business drivers become extremely healthy.
- 0:31Speaker 3: Hello and welcome to Speaking of Supply Chain, where we
- 0:34Speaker 3: explore trends, current events, and innovations impacting the logistics and
- 0:37Speaker 3: supply chain industries. I'm your host, Ellen Wood. In today's
- 0:41Speaker 3: fast moving logistics environment, warehouse and production safety is under
- 0:45Speaker 3: increasing strain, not just from higher volumes in seasonal spikes,
- 0:49Speaker 3: but from shifting regulatory landscapes and internal pressures to maintain
- 0:54Speaker 3: throughput at all costs. As federal oversight recedes in some areas,
- 0:58Speaker 3: companies are left to uphold their own standards amid rising
- 1:01Speaker 3: complexity and risk from duck congestion to safety culture breakdowns,
- 1:05Speaker 3: the margin for error is shrinking. In this episode, I'm
- 1:08Speaker 3: speaking with Justin Malone, director of Field Safety at MINOR,
- 1:12Speaker 3: to explore how companies can reinforce safety from within through systems, culture,
- 1:17Speaker 3: and proactive planning. We'll dig into what it takes to
- 1:20Speaker 3: stay vigilant when regulations relax and volumes searge.
- 1:24Speaker 2: Welcome Justin, Thanks for having me.
- 1:27Speaker 3: A pleasure to have you on the show today. Well,
- 1:30Speaker 3: I can't wait to get into our topic for today,
- 1:32Speaker 3: but first let's get to know you a little bit better.
- 1:35Speaker 3: Our icebreaker for today is what is your favorite part
- 1:37Speaker 3: of working from home?
- 1:39Speaker 1: That's a great question. So I came from a manufacturing environment.
- 1:44Speaker 1: My previous employers, you know, I would have an hour commute,
- 1:48Speaker 1: thirty minute commute, and now I'd made the transition to
- 1:51Speaker 1: working remote.
- 1:52Speaker 2: So there's a lot of perks.
- 1:54Speaker 1: It was a you know, it was a bit of
- 1:56Speaker 1: a shift for me just because I'm used to that
- 1:59Speaker 1: show up at the plane at seven, leave at five
- 2:01Speaker 1: thirty or six, and then the commute to and from
- 2:04Speaker 1: was definitely challenged. But you know, honestly, working from home,
- 2:08Speaker 1: probably the biggest perk is that I have a pantry
- 2:11Speaker 1: that I do not have to go and pay for
- 2:12Speaker 1: because I've already paid for it, and I can I
- 2:15Speaker 1: can snack when I want to, and uh yeah, I
- 2:17Speaker 1: will say that. You know, another thing my wife would
- 2:20Speaker 1: probably call this a perk is if she has a
- 2:23Speaker 1: little lundry then needs to get done. Well, guess what,
- 2:26Speaker 1: Justin's at home all day so he can go and
- 2:28Speaker 1: start the driver, start the laundry. So there's definitely a
- 2:31Speaker 1: lot of you know, a lot of good and it's
- 2:34Speaker 1: something that going back into a manufacturer environment would be
- 2:38Speaker 1: a would be a change for me if I ever
- 2:40Speaker 1: had to do that.
- 2:40Speaker 2: But I'm I'm happy working from home now.
- 2:43Speaker 3: You know, we only work from home a couple days
- 2:46Speaker 3: a week, so obviously we have an office and we're
- 2:48Speaker 3: in here, and I can relate to that commute, that
- 2:53Speaker 3: forty five minute commute, because our office used to be
- 2:57Speaker 3: further away from where I lived, and then we moved
- 3:00Speaker 3: offices and now it's literally five minutes away from my house.
- 3:03Speaker 3: Door to door. I can leave one door and be
- 3:06Speaker 3: walking in the other within five minutes, And so working
- 3:10Speaker 3: from home doesn't really have the same benefit for me
- 3:14Speaker 3: because I'm so close to home anyway. But one thing
- 3:17Speaker 3: I do enjoy. My husband works from home as well,
- 3:20Speaker 3: and on the days that I do work from home,
- 3:22Speaker 3: we get to sit and have lunch together. So, you know,
- 3:24Speaker 3: when you've got kids and a family and two careers
- 3:27Speaker 3: and all the things that go with all of those things,
- 3:29Speaker 3: just being able to sit down and you know, make
- 3:32Speaker 3: some time to reconnect with your your significant other is huge.
- 3:37Speaker 3: And that's one of my favorite parks, is just getting
- 3:39Speaker 3: to sit down and have lunch with my husband occasionally.
- 3:41Speaker 2: Yeah, it's definitely a better work life balance.
- 3:43Speaker 1: And coming from the safety world, you know, when I
- 3:47Speaker 1: worked at a plant, my family didn't really know what
- 3:50Speaker 1: I did. They just they just knew that I kept
- 3:51Speaker 1: people safe. So now they get kind of the inside
- 3:54Speaker 1: scoop to say, okay, I understand what dad does.
- 3:56Speaker 2: Now.
- 3:57Speaker 3: Yeah, well, my five year old just thinks that my
- 3:59Speaker 3: job is said emails, So he's not entirely wrong.
- 4:05Speaker 2: That the brig part. I get it. So let's get.
- 4:09Speaker 3: Into our conversation today, which is safety in an era
- 4:13Speaker 3: where it's not necessarily mandated, where it's instead a value
- 4:19Speaker 3: driver for the business. So we talked or I mentioned
- 4:24Speaker 3: it in my in my intro. You know, when the
- 4:25Speaker 3: guardrails come off, How are companies adjusting internally as external
- 4:31Speaker 3: pressures and regulations start receding. Are there examples of organizations,
- 4:37Speaker 3: you know, weakening their safety programs just because they don't
- 4:40Speaker 3: have to anymore, or becoming more rigorous just to you know,
- 4:44Speaker 3: have that competitive edge. What's going on?
- 4:48Speaker 1: Sure, let's a I mean that's been a hot topic
- 4:52Speaker 1: really of late. And there's only two points that I
- 4:54Speaker 1: want to talk about here.
- 4:57Speaker 2: With the uncertainty of.
- 5:00Speaker 1: Uh, you know, manufacturing environments industry, you know, with tariffs
- 5:04Speaker 1: and with interest rates and everything, that's that that we're
- 5:07Speaker 1: all hearing. If if anyone tunes into the news, they
- 5:10Speaker 1: you know, they they're here on a daily basis. That
- 5:13Speaker 1: has led to a level of uncertainty with businesses. And
- 5:16Speaker 1: what what that what that turns into is a business
- 5:21Speaker 1: is is afraid to spend money.
- 5:22Speaker 2: They're they're afraid to to make improvements.
- 5:27Speaker 1: With you know, with with tear specifically, a lot of
- 5:30Speaker 1: a lot of businesses and what we feel here at
- 5:32Speaker 1: mind or a lot of businesses are cutting back a bit.
- 5:34Speaker 2: They're starting to see, you.
- 5:37Speaker 1: Know, we don't know what next month is gonna bring,
- 5:39Speaker 1: We don't want don't know what six months is going
- 5:41Speaker 1: to bring so we need to trim something and oftentimes
- 5:44Speaker 1: and unfortunately what's trimmed or the things that that they
- 5:47Speaker 1: don't see an immediate payback from. And we see it
- 5:50Speaker 1: in the preventive maintenance part of the business. And I
- 5:55Speaker 1: kind of relate it to kind of the COVID era,
- 5:58Speaker 1: when people, you know, everything was down, people stop going
- 6:01Speaker 1: to the dentists, they stop going to the doctor. They
- 6:03Speaker 1: broke their routine of maybe every six months we have
- 6:06Speaker 1: a cleaning, well, I can't go this month there, I
- 6:08Speaker 1: can't go to my next appointment. And then once you
- 6:12Speaker 1: break that routine, it's much harder to get back into it.
- 6:15Speaker 1: And we've seen that people have fallen off on their
- 6:17Speaker 1: preventative maintenance. They have you know, not not taken steps
- 6:22Speaker 1: to take care of their equipment proactively, which leads to
- 6:26Speaker 1: maybe two years down the road. You may not see
- 6:28Speaker 1: it the first six months, but two three years down
- 6:30Speaker 1: the road now that equipment's breaking down. Now you're seeing
- 6:33Speaker 1: down time. You're seeing safety concerns or issues within the
- 6:37Speaker 1: within these environments.
- 6:39Speaker 2: And that's that's really uh.
- 6:40Speaker 1: You know, something that that we try to pitch to employees,
- 6:44Speaker 1: don't don't cut your proactive measures.
- 6:46Speaker 2: Those those do.
- 6:47Speaker 1: Pay you back in the long term. And all it
- 6:51Speaker 1: takes is one you know, one shut down, one issue
- 6:53Speaker 1: with a doctor, and some of these businesses are losing
- 6:56Speaker 1: thousands of dollars a minute. So you know, all you
- 7:00Speaker 1: have to be careful, You have to be very strategic.
- 7:02Speaker 1: The other point that I that I want to talk
- 7:04Speaker 1: about is is is around OSHA and and how you know,
- 7:08Speaker 1: we've seen cuts with with with Ocean inspectors. We've seen
- 7:11Speaker 1: kind of a pullback from having accountability for for a
- 7:16Speaker 1: lot of industries from an OSHA standpoint and from the
- 7:19Speaker 1: safety world. You know, if you if you really care
- 7:22Speaker 1: about your culture, that shouldn't change a thing. Some industries though,
- 7:26Speaker 1: they you know, they see, okay, this is we can
- 7:28Speaker 1: breathe now, we can do things that we've wanted to
- 7:30Speaker 1: do that you know now that the accountability measure is
- 7:33Speaker 1: not as strong. But I want to warn that it's
- 7:37Speaker 1: this is temporary and I guarantee.
- 7:39Speaker 2: You OSHA OSHA will be back to where they were.
- 7:41Speaker 1: So you can't you can't let your you can't take
- 7:44Speaker 1: your foot off the gas when it comes to safety.
- 7:46Speaker 1: And you know, I want to talk about a few
- 7:47Speaker 1: things around culture and all that. But I'll I'll kind
- 7:51Speaker 1: of wait for that, but safety will I mean, OSHA
- 7:54Speaker 1: will be back. It's just something that we have to
- 7:57Speaker 1: make sure it's ingrained in your business to where it's
- 7:59Speaker 1: not something that and a lot of that. There's multiple
- 8:02Speaker 1: factors with that, PMS being one, but there's other safety
- 8:05Speaker 1: activities that you just can't let slip.
- 8:08Speaker 3: Okay, So you mentioned loading docks specifically, Why are those
- 8:12Speaker 3: still the most dangerous areas? I mean, it's it's just
- 8:15Speaker 3: a door, But is it just the the activity that's
- 8:19Speaker 3: taking place where it's it's just a highly volatile and
- 8:24Speaker 3: dynamic environment. You know that that singular area has so
- 8:27Speaker 3: much happening. Is that the reason for the safety concerns
- 8:33Speaker 3: with with that specific area.
- 8:35Speaker 1: Yeah, doc areas, warehouse areas where you have a lot
- 8:39Speaker 1: of dock doors. Oftentimes you're gonna have a lot of
- 8:42Speaker 1: a lot of powered industrial trucks, you're gonna have forklifts,
- 8:45Speaker 1: you're gonna have material handling devices, and with.
- 8:50Speaker 2: That you also have a lot of foot traffic. So
- 8:52Speaker 2: there's a.
- 8:53Speaker 1: Reason why OSHA keeps this on, you know, as a
- 8:56Speaker 1: top top emphasis program. It's because those interactions really have
- 9:00Speaker 1: to happen. But it's how you manage that pedestrian lift
- 9:03Speaker 1: truck interaction that separates you from being a safe organization
- 9:08Speaker 1: or an unsafe or lucky organization, because as people work
- 9:12Speaker 1: in these environments, they really get desensitized to the risk
- 9:16Speaker 1: of a forklift. You know, they're they've got their coworker
- 9:21Speaker 1: on there. They know he's always here, she's always looking
- 9:23Speaker 1: out for me. All it takes is one one little slip,
- 9:27Speaker 1: one one sense of complacency, and it's they're just not forgiving.
- 9:32Speaker 1: And when you when you don't have that clear separation
- 9:35Speaker 1: or those walkways or present sensing devices, there's a number
- 9:39Speaker 1: of things that you can implement.
- 9:41Speaker 2: It's you know, it really.
- 9:42Speaker 1: Is a risk that that you're just you're taking on
- 9:46Speaker 1: a daily basis, and our employees get, like I said,
- 9:48Speaker 1: desensitized to it.
- 9:50Speaker 3: You know this, this reminds me of something very similar,
- 9:53Speaker 3: and it is the backup camera and cars where you know,
- 9:57Speaker 3: those of us who grew up learning how to drive
- 9:59Speaker 3: the for this technology existed. You know, we've got the
- 10:04Speaker 3: ingrained sense of no, you have to turn around, you
- 10:06Speaker 3: have to check your blind spot, you have to check everywhere,
- 10:08Speaker 3: you have to look. And now that we have these cameras,
- 10:11Speaker 3: there's a sense of complacency, and so many more accidents
- 10:14Speaker 3: are happening because you trust that the camera is telling
- 10:16Speaker 3: you truth when in fact it even says, you know,
- 10:19Speaker 3: objects in the mirror are closer than they appear. So
- 10:24Speaker 3: and I mean even someone I know who works for
- 10:28Speaker 3: the auto industry was saying, you know, he's never had
- 10:31Speaker 3: more accidents since he started trusting that technology. So it
- 10:34Speaker 3: sounds to me like part of this problem is that
- 10:37Speaker 3: that sense of trust that we put in these automated
- 10:40Speaker 3: you know, material handling in these vehicles, in this capability
- 10:44Speaker 3: of doing this much work in this much space, and
- 10:48Speaker 3: we're trusting this technology to do the work in a
- 10:51Speaker 3: safe way without remembering that you know what, humans are
- 10:54Speaker 3: the ones who mess up most of all, Like we
- 10:57Speaker 3: are the problem.
- 10:59Speaker 1: Right, you know what comes to mind, and if anyone
- 11:02Speaker 1: in the safety world's gonna they've heard us a million
- 11:05Speaker 1: times is trust but verify. I mean you can, you
- 11:08Speaker 1: can use that as a tool, but the best tool
- 11:11Speaker 1: that you have is are your eyes in your brain,
- 11:14Speaker 1: and that's that's your human behaviors. But you have to
- 11:17Speaker 1: you know, to your point, I learned by using mirrors too.
- 11:20Speaker 1: We didn't have that cup cameras and now I'll check
- 11:23Speaker 1: the backup camera, but my eye's default to okay, let
- 11:26Speaker 1: me let me check my mirror because THO aren't going.
- 11:27Speaker 2: To lie to me?
- 11:29Speaker 3: True, Yeah, your eyes are not going to lie to
- 11:30Speaker 3: you in the way that a camera could. So when
- 11:33Speaker 3: we're when we're talking about some of these safety culture changes,
- 11:40Speaker 3: what distinguishes a compliant operation from maybe a truly safety
- 11:45Speaker 3: focused one. Is there a distinction that that's obvious when
- 11:49Speaker 3: you walk into this facility.
- 11:52Speaker 1: I wouldn't say obvious, but you spend a little bit
- 11:54Speaker 1: of time, you can you can certainly tell the difference
- 11:56Speaker 1: between a compliant.
- 11:58Speaker 3: You see the see the signs.
- 12:00Speaker 1: Yeah, between the compliant organization and a an organization that
- 12:05Speaker 1: truly values safety culture. I'll use an example like it's
- 12:09Speaker 1: safety checklist. A safety checklist is essentially the definition of compliance.
- 12:13Speaker 1: We're going to check the boxes, We're going to do
- 12:15Speaker 1: what we need to do because this is a metric
- 12:17Speaker 1: that we track. That's that's that's good, that's that's critical,
- 12:22Speaker 1: and in an organization, the compliance aspect, I'm not I'm
- 12:26Speaker 1: not skimping out on it. I'm saying that it's just
- 12:28Speaker 1: a piece of the puzzle. The rest of it you
- 12:30Speaker 1: look at as a foundation of a house. Well, the
- 12:33Speaker 1: compliance is the foundation, but look at the rest of
- 12:35Speaker 1: the house. What else do we need to do? And
- 12:38Speaker 1: when you get to be an emerging safety culture or
- 12:42Speaker 1: even a you know, a stronger world class safety culture,
- 12:45Speaker 1: things that you'll see are the employees understand why they're
- 12:50Speaker 1: doing those inspections, understand why compliance is a is a
- 12:55Speaker 1: is a tool that they have to use or that
- 12:57Speaker 1: they that they can use because they see the value
- 13:00Speaker 1: you in it. And when an employee sees the value
- 13:03Speaker 1: in something and they hear it from their leadership that hey,
- 13:06Speaker 1: this is important and this is why, then they understand
- 13:09Speaker 1: that it's a critical piece of their job and that
- 13:11Speaker 1: we're doing it because we care about their safety, we
- 13:13Speaker 1: care about their well being. So that's your that's kind
- 13:16Speaker 1: of your line in the sand. Are we checking boxes
- 13:18Speaker 1: or do our employees truly understand why we are?
- 13:21Speaker 2: You know, we're.
- 13:22Speaker 1: Following through with all these these compliance activities or these
- 13:26Speaker 1: what I like to call leading activities because they're proactive
- 13:29Speaker 1: there it's it's not a reactionary checklist that that we're doing.
- 13:33Speaker 1: But that's how you would see it if you could
- 13:35Speaker 1: ask a couple a couple of employees in a in
- 13:38Speaker 1: a manufacturer environment, Hey, let me see that checklist, why
- 13:41Speaker 1: do you do this? And they they give you an
- 13:42Speaker 1: answer that is that you get a feeling they truly
- 13:46Speaker 1: understand this is important. That's how you see the difference.
- 13:50Speaker 3: Yeah, they have they have a personal belief and a
- 13:52Speaker 3: stake in making sure that the safety protocols are maintained
- 13:57Speaker 3: and executed appropriately.
- 14:00Speaker 2: That's exactly right.
- 14:02Speaker 3: I mean, that's an easy thing to talk about to say.
- 14:05Speaker 3: You know, management just needs to have the right culture
- 14:08Speaker 3: to drive this and make sure that they're you know,
- 14:11Speaker 3: explaining this to their their teams. But what happens when
- 14:15Speaker 3: that executive doesn't have the buy in? I mean that
- 14:18Speaker 3: doesn't mean that the team can't care, but you know,
- 14:21Speaker 3: how do you how do you get them to see
- 14:25Speaker 3: safety as you know, a cost center rather than a
- 14:29Speaker 3: value driver.
- 14:30Speaker 1: Right, And that is a challenge that you know, an
- 14:33Speaker 1: executive is looking at the looking at the bottom line.
- 14:36Speaker 1: Their their goal is to make the make the business profitable.
- 14:40Speaker 2: You know, impressed Jake or stare shareholders. Excuse me, but at.
- 14:46Speaker 1: The end of the day, from a from a safety
- 14:49Speaker 1: professional standpoint, there are ways of speaking their language. And
- 14:53Speaker 1: I don't need that any disrespectful way. You just know
- 14:56Speaker 1: what makes an executive tick. There's certainly ways of speaking
- 14:59Speaker 1: their their language.
- 15:00Speaker 2: And when you bring in.
- 15:03Speaker 1: Safety factors and explain to them how, hey, this isn't
- 15:07Speaker 1: something you're going to see a payback on, but this
- 15:09Speaker 1: is you could and I'm going to get into that
- 15:12Speaker 1: in just a second, but there's this is something that
- 15:14Speaker 1: is going to prevent you from having to spend money.
- 15:16Speaker 1: It's going to be attractive to customers, which can allow
- 15:18Speaker 1: us to get more customers. And the I'm in the
- 15:22Speaker 1: service industry, miners in the service industry, and before we
- 15:26Speaker 1: can even quote a job or do anything with some
- 15:28Speaker 1: of our bigger customers or really any customer, they're looking
- 15:32Speaker 1: at our performance. They're looking at our safety performance. They
- 15:34Speaker 1: want to know what our incident rate is, they want
- 15:37Speaker 1: to know what our loss you know, our loss records
- 15:39Speaker 1: look like. And when you can use that as a
- 15:41Speaker 1: selling point to say, hey, you want to do business
- 15:44Speaker 1: with us because we're a very safe company and we
- 15:46Speaker 1: take that extremely serious. That that will speak to an executive.
- 15:50Speaker 1: And when an executive understands it really is a driver
- 15:53Speaker 1: of the business. Then their message becomes consistent with with
- 15:57Speaker 1: the safety professionals message, which hopefully is consistent with your management.
- 16:02Speaker 2: You're you know, all the.
- 16:03Speaker 1: Way down to your your hourly employees. If everyone is
- 16:07Speaker 1: speaking that same message, you've won. That's something that you
- 16:10Speaker 1: can be proud of because it truly is ingrained in
- 16:14Speaker 1: your business and it's not just prioritized day to day.
- 16:18Speaker 3: Well, and you mentioned safety incident data, So what kind
- 16:21Speaker 3: of data? How should companies gather and use that data,
- 16:26Speaker 3: especially when we're talking about you know, seasonal peaks. We're
- 16:29Speaker 3: in the midst of it right now. We've got some
- 16:31Speaker 3: seasonal peaks. Are there red flags that typically get ignored
- 16:36Speaker 3: before a major incident occurs or is it just diligence
- 16:41Speaker 3: diligence diligence?
- 16:43Speaker 1: Absolutely, and it's something that is I've been in the
- 16:47Speaker 1: in the safety world for about fourteen years and this
- 16:50Speaker 1: is probably one of the hardest hardest metrics to track
- 16:54Speaker 1: because it's near miss reporting. Near miss reporting is so
- 16:58Speaker 1: difficult because although something happened in the eyes of the
- 17:02Speaker 1: employee in which it happened too, no one was hurt,
- 17:05Speaker 1: nothing was damaged. So hey, we got off with you know,
- 17:08Speaker 1: we got off with one here, so you know, I
- 17:10Speaker 1: got lucky this time, and they move on with with.
- 17:13Speaker 2: With their day to day.
- 17:14Speaker 1: So unless the employees truly understand the importance of the
- 17:18Speaker 1: near miss and how it's something that we can we
- 17:21Speaker 1: can be proactive on in the company, that's you know,
- 17:25Speaker 1: it is a miss really across all industry that we're
- 17:27Speaker 1: not getting enough near miss reporting and more importantly, if
- 17:30Speaker 1: they are reported, we have to make sure that we're.
- 17:32Speaker 2: Taking action on them.
- 17:34Speaker 1: There's in the in the safe world, there's a pyramid
- 17:37Speaker 1: called the Hindrich pyramid, and people argue about the totals here,
- 17:41Speaker 1: but the general concept of it makes a lot of sense.
- 17:45Speaker 1: And that's you know, if it's three hundred thousand unsafe
- 17:48Speaker 1: acts or unsafe behaviors or issues or opportunities on the floor,
- 17:52Speaker 1: that means there's thirty thousand near misses that are tied
- 17:54Speaker 1: to that, which means or first aids, which means there's
- 17:57Speaker 1: three hundred serious OCERA recordables, which leads to a fatality.
- 18:02Speaker 1: Kind Of what that means is if if we can
- 18:04Speaker 1: eliminate these near misses, we can take proactive approaches before
- 18:09Speaker 1: someone gets injured. That it's going to make us a
- 18:12Speaker 1: lot more distant from that fatality. It's gonna it's it's
- 18:16Speaker 1: going to kind of give us a lot of information
- 18:19Speaker 1: that's going to prevent activities that lead to something very
- 18:22Speaker 1: serious and near miss. Reporting, you know again is probably
- 18:26Speaker 1: the best tool that we can use. But our employees
- 18:29Speaker 1: have to understand why. There has to be recognition behind it.
- 18:33Speaker 1: Warren Buffett said, show me your incentives and I'll show
- 18:36Speaker 1: your results. It's easy to incentivize somebody on production. It's
- 18:39Speaker 1: easy to incentivize even spontaneously on Hey, our our plant
- 18:44Speaker 1: made it a year with no osher recordable. But that's
- 18:47Speaker 1: all that's reactive. That's not something that we're we're not, uh,
- 18:52Speaker 1: you know, taking that that time to say this is
- 18:54Speaker 1: what we want you looking for, this is what's going
- 18:57Speaker 1: to drive our safety.
- 18:59Speaker 2: And a kudos goes a long ways.
- 19:01Speaker 1: Just saying thank you, great job, you know, a shout
- 19:03Speaker 1: out in front of the team, that's what really makes
- 19:07Speaker 1: an employee change their mindset and allows your organization to
- 19:11Speaker 1: get that golden information from the floor that managers just
- 19:16Speaker 1: they can't they don't have the ability to be everywhere.
- 19:18Speaker 2: All at once.
- 19:19Speaker 1: But if you've got five hundred people in a manufacturing plant,
- 19:22Speaker 1: that's five hundred sets of eyeballs that can see risks,
- 19:25Speaker 1: get those risks brought to your attention, and then management
- 19:28Speaker 1: supervisors take action on closure of those risks.
- 19:32Speaker 3: Well it sounds simple, but we know that again, we're
- 19:38Speaker 3: talking about people here, and people have different feelings and
- 19:42Speaker 3: different experiences that make them often times hesitant to bring
- 19:48Speaker 3: these things to management to say, oh, this almost happened,
- 19:53Speaker 3: I almost got hurt because I you know, XYZ whatever
- 19:56Speaker 3: the reason was. But there's a fear of retaliation. There's
- 20:00Speaker 3: a fear of you know, not being looked upon favorably
- 20:04Speaker 3: in your position because you screwed up at some point.
- 20:08Speaker 3: And this is a screw up that we're trying to
- 20:10Speaker 3: record and and capture data on. So how do you
- 20:13Speaker 3: create a culture where the employees really feel safe and
- 20:17Speaker 3: able to share that data and give those reports and
- 20:21Speaker 3: report these things that are happening within the company that
- 20:24Speaker 3: they're not going to get, you know, retaliated against or
- 20:28Speaker 3: But yeah, how how do we do that? How do
- 20:31Speaker 3: we change Yeah, how do we change that culture so
- 20:34Speaker 3: they don't feel like they're tattling?
- 20:36Speaker 1: Yeah, no, that's I mean, when when we first I'll
- 20:40Speaker 1: say minor when we first started to really hone in
- 20:43Speaker 1: on this that that was a major roadblock because people think, hey,
- 20:47Speaker 1: my boss only wants to hear that the job's done
- 20:51Speaker 1: and hey, we're good to go. He doesn't want to
- 20:53Speaker 1: hear about this other stuff because it's it takes up
- 20:55Speaker 1: his day on you know, on on issues that that
- 20:58Speaker 1: I've identified.
- 20:59Speaker 2: I don't want to be the whistleblower.
- 21:00Speaker 3: Here, but exactly, and to your point, it doesn't look good.
- 21:03Speaker 3: You know, now we have you know, we have an incident.
- 21:05Speaker 3: We don't have you know, so many days without an incident.
- 21:08Speaker 3: Now we have an incident. We're starting over. Like that's
- 21:10Speaker 3: got to be demoralizing to these to these teams to
- 21:14Speaker 3: think that, oh, I'm making it worse.
- 21:16Speaker 2: Yeah.
- 21:17Speaker 1: So one thing that I've seen a lot of success
- 21:20Speaker 1: in is, you know, I talked to a second ago
- 21:23Speaker 1: about incentivizing, you know, having incentive programs and how it's
- 21:27Speaker 1: easy to incentivize on things that drive the business from
- 21:30Speaker 1: proctivity standpoint, it's a little bit more difficult to incentivize
- 21:35Speaker 1: on these types of activities.
- 21:39Speaker 2: We use.
- 21:40Speaker 1: It's actually an OSHA terminology, it's stop work authority and
- 21:44Speaker 1: Stop work authority is where an employee is on a
- 21:46Speaker 1: job site doing a job, see something that's unsafe, and
- 21:50Speaker 1: has the empowerment to say, hey, this is unsafe.
- 21:53Speaker 2: We need to find a safe way to do it.
- 21:55Speaker 2: That message has to.
- 21:56Speaker 1: Come from leadership that that's what we want them doing.
- 21:59Speaker 1: We have to instill empower them to say this is
- 22:04Speaker 1: your right. You can you can say hey, because I
- 22:07Speaker 1: care about myself, because I have a family, You've told
- 22:11Speaker 1: me I.
- 22:11Speaker 2: Can do this. Hey, this job is unsafe. But here's
- 22:14Speaker 2: the piece.
- 22:14Speaker 1: That's oftentimes missed and why stop work authority is something
- 22:18Speaker 1: that you know may have a black eye at times.
- 22:21Speaker 1: We don't want that to be a stop card just
- 22:24Speaker 1: because someone doesn't want to do the job, So we
- 22:26Speaker 1: make them a part of the solution. They stop the work,
- 22:29Speaker 1: they're on the job site, they're seeing or they're at
- 22:31Speaker 1: the piece of equipment, they're seeing what's going on. We say, okay,
- 22:35Speaker 1: give us your solution. What do you think you can
- 22:37Speaker 1: how do you think we can do it to where
- 22:40Speaker 1: you can continue with your job safely. We see that
- 22:43Speaker 1: a lot at minor between the use of a ladder
- 22:47Speaker 1: and the use of a scissor lift. Of course, a
- 22:49Speaker 1: scissor lift's more expensive, it takes time to get it there.
- 22:53Speaker 1: A ladder's quick, pull it off the truck and go
- 22:55Speaker 1: do the job. But at the end of the day,
- 22:57Speaker 1: we want to be a ladder last company. And reason
- 23:00Speaker 1: being is because, first off, you can do your job
- 23:03Speaker 1: a lot easier.
- 23:04Speaker 2: From a scissor lift. It's a lot more efficient.
- 23:07Speaker 1: It's it's a it's a tool that gives you the
- 23:09Speaker 1: ability to use both hands, whereas a ladder. Yeah it's quick, Yes,
- 23:13Speaker 1: it's cheap, and we can get that job done quickly.
- 23:16Speaker 1: It's it's it's not it's not the right tool for
- 23:18Speaker 1: the job in a lot of cases, and we don't
- 23:20Speaker 1: want a default to that. So we have a lot
- 23:22Speaker 1: of stopwork authorities where employees say, hey, I'm up on
- 23:25Speaker 1: this ladder, I'm twelve feet up and it just doesn't
- 23:27Speaker 1: feel safe. Can we get a scissor lift? And management
- 23:30Speaker 1: takes the steps. Yep, have one there. In forty five minutes,
- 23:32Speaker 1: they'll call a rental company and then we can not
- 23:34Speaker 1: only do that job more efficiently, but our employees are safe.
- 23:38Speaker 1: They're safe, and they they see that we took action
- 23:41Speaker 1: on their concern.
- 23:43Speaker 3: So what role do you see of you know, we've
- 23:47Speaker 3: got all this automation in place, and I would say,
- 23:51Speaker 3: let's let's take out just you know, the automation like
- 23:55Speaker 3: the scissor lift or a forklift like those are those
- 23:57Speaker 3: are things we're all used to. That's that's standard press.
- 24:00Speaker 3: Just now. When when I'm talking about automation, I'm thinking of,
- 24:03Speaker 3: you know, the UH the new AI or or digital
- 24:07Speaker 3: capabilities of monitoring systems in place and and different you know, protocol,
- 24:13Speaker 3: different UH processes. So what are some of these technology
- 24:18Speaker 3: things that are coming about that are going to be
- 24:21Speaker 3: able to enhance this capability to you know, check these
- 24:26Speaker 3: or or collect this this data on near misses or
- 24:30Speaker 3: you know, sen something that is not to its peak safety,
- 24:35Speaker 3: you know the latter or last, you know, Are there
- 24:38Speaker 3: are there AI tools? Are there technologies that are coming
- 24:40Speaker 3: into place that are able to support organizations with this
- 24:44Speaker 3: task of maintaining safety in their in their facility?
- 24:48Speaker 2: There absolutely are.
- 24:50Speaker 1: And this is something that I kind of nerd out
- 24:52Speaker 1: on it a bit because even though I'm not I'm
- 24:55Speaker 1: not in the manufacturing environment anymore, it's still something that
- 24:59Speaker 1: you know, we've we even we even look at some
- 25:00Speaker 1: of these technologies and how in the service industry, how
- 25:03Speaker 1: can we use them. What you'll see in a lot
- 25:06Speaker 1: of you know, a lot of manufacturing environments or warehousing
- 25:09Speaker 1: and environments are the use of we call them our gvs.
- 25:13Speaker 1: There's a lot different terminologies robot robotic guidance vehicles, our
- 25:18Speaker 1: gvs and other other devices like that. You know, there
- 25:22Speaker 1: their brains, a computer that it's it's something that we
- 25:25Speaker 1: we give it a mission. It can go do that
- 25:27Speaker 1: mission perfectly, but we have to make sure that while
- 25:31Speaker 1: it's performing its task that we have the protective measures
- 25:34Speaker 1: in place to keep our people safe. Is it a
- 25:36Speaker 1: safe option, one hundred percent, but we have to be
- 25:39Speaker 1: careful that we're not scamping out on these protective measures.
- 25:44Speaker 1: There's area scanners, there's there's things that present sensing devices
- 25:48Speaker 1: that that are attached to these pieces of equipment as
- 25:52Speaker 1: a safe measure to make sure that our that that
- 25:54Speaker 1: they're not interacting in a negative way with our employees.
- 25:59Speaker 1: One thing that that you know, I think a point
- 26:01Speaker 1: that I would I hope everyone takes this into consideration
- 26:05Speaker 1: when they're looking at present sensing devices for any type
- 26:08Speaker 1: equipment is this is this is a device that really
- 26:12Speaker 1: does take expert knowledge to set up it's something that
- 26:17Speaker 1: can you hook one up in house. Yeah, sure you
- 26:19Speaker 1: may have an electrician that that that's savvy, but bringing
- 26:22Speaker 1: in an expert and not cutting that corner is is
- 26:26Speaker 1: paramount to.
- 26:27Speaker 2: It working the way that it should.
- 26:30Speaker 1: And the last thing you want is that false sense
- 26:32Speaker 1: of security that feel good. Hey, we've got present sensing
- 26:35Speaker 1: devices on this, we shouldn't have any issues. But little
- 26:38Speaker 1: do you know that present sensing device is not set
- 26:41Speaker 1: up correctly and you have a blind spot. And in
- 26:45Speaker 1: an industry there there are such things as perfect storms,
- 26:49Speaker 1: and we don't want that perfect storm to you know,
- 26:52Speaker 1: to lead to a catastrophic incident from a reporting standpoint,
- 26:56Speaker 1: and just what information you can get from these devices
- 27:00Speaker 1: is not just on our gvs, but they've got present
- 27:03Speaker 1: sensing devices to where you can monitor foot traffic. You
- 27:06Speaker 1: can monitor i'll call no go zones where people should
- 27:10Speaker 1: not be and if if there's a sense, you know,
- 27:13Speaker 1: if it picks up on someone.
- 27:14Speaker 2: You're getting that data.
- 27:16Speaker 1: You're getting those close calls where an employee came too
- 27:18Speaker 1: close to a piece of equipment that they're not supposed
- 27:21Speaker 1: to be that close to. And now that information is captured,
- 27:24Speaker 1: we can see exactly where it was. We can see
- 27:27Speaker 1: you know, the duration, and now you can react to
- 27:31Speaker 1: that something that would have never been reported, probably because
- 27:34Speaker 1: it was between one person and a machine. Now we're
- 27:38Speaker 1: getting that information, we can take action on it.
- 27:40Speaker 2: So AI is going so far.
- 27:44Speaker 1: I'll even crossover just into like incident analysis, you know,
- 27:50Speaker 1: from from where what used to take four to five
- 27:53Speaker 1: hours to go through and break down incidents and see
- 27:56Speaker 1: by location where your risks are, by planner, by the apartment.
- 28:00Speaker 2: Now you can plug that into.
- 28:02Speaker 1: A UNI kind of AI module and it's going to
- 28:04Speaker 1: give you that detail in about fifteen seconds.
- 28:06Speaker 2: So it's made things a lot more efficient.
- 28:08Speaker 1: The information's right there at our fingertips, and the challenge
- 28:13Speaker 1: now is to use that new information to put it
- 28:15Speaker 1: into play and don't just hold on to it because
- 28:18Speaker 1: it's gold.
- 28:19Speaker 2: We you know, we have to take action on it.
- 28:21Speaker 3: Well, and then I guess that that leads me to
- 28:24Speaker 3: my last question is you know what examples have you
- 28:26Speaker 3: seen of where a safety culture was improved and it
- 28:31Speaker 3: led directly to improving some of their operational KPIs.
- 28:36Speaker 2: This is a this is a good one.
- 28:39Speaker 1: Well, I'll start by saying that safety just just having
- 28:43Speaker 1: a safety a strong safety culture, it really does build
- 28:48Speaker 1: all parts of the organization. And I'll dive into that
- 28:50Speaker 1: little bit more.
- 28:51Speaker 2: I mean, I have I have.
- 28:52Speaker 1: A few regions that they are my clearly my safest regions.
- 28:56Speaker 1: They're they're hitting on all score cards. You know, they're
- 28:59Speaker 1: from a compliance standpoint, they're knocking it out of the water.
- 29:02Speaker 1: You know, we see a lot of stopwork authorities where
- 29:04Speaker 1: the supervisors are taking action and fixing it and lo
- 29:07Speaker 1: and behold, there are most productive regions as well. So
- 29:12Speaker 1: I think what really drives that is is the amount
- 29:16Speaker 1: of focus that it takes to have a strong safety culture.
- 29:19Speaker 1: And when you train someone to have that focus, to
- 29:23Speaker 1: appreciate and to follow standard operating procedures, policies, whatever it
- 29:29Speaker 1: may be. When when that's instilled in safety, it's going
- 29:32Speaker 1: to trickle over to the quality of work. Hey, this
- 29:34Speaker 1: is the way I've always done it. Well, we do
- 29:37Speaker 1: have an sop. Let's see what it says straight from
- 29:39Speaker 1: the manufacturer. Let's do it this way in boom. Now
- 29:41Speaker 1: that that mindset, mindset has changed from that employee because
- 29:44Speaker 1: he sees that, well, that worked too. So maybe I
- 29:46Speaker 1: do need to read these things. Maybe I didn't need
- 29:48Speaker 1: to follow these procedures, and it just you know it,
- 29:51Speaker 1: it really is.
- 29:53Speaker 2: If you have.
- 29:54Speaker 1: Safety ingrained in your business and employees understand that you
- 29:58Speaker 1: care about their safety and they have the empowerment to
- 30:02Speaker 1: speak up, they're going to have higher morale. They're going
- 30:06Speaker 1: to speak up on more issues than just safety issues,
- 30:10Speaker 1: and ultimately you're going to create a very strong workforce
- 30:13Speaker 1: that is hitting on all cylinders. You know, I've seen
- 30:18Speaker 1: it across the board. But it's that challenge of making
- 30:21Speaker 1: sure that our employees understand the why behind everything that
- 30:25Speaker 1: we do. And if we're not explaining that why and
- 30:27Speaker 1: we're just pushing things out on them, you're going to
- 30:29Speaker 1: get negative connotation of the activities that you're trying to implement.
- 30:35Speaker 3: Yeah, it sounds like just utilizing the positive peer pressure
- 30:40Speaker 3: of this type of focus is going to raise the
- 30:45Speaker 3: enablement of the whole team and they're just going to
- 30:49Speaker 3: be bought in to the business and you know what
- 30:52Speaker 3: it is that they're trying to accomplish as a team
- 30:54Speaker 3: together within that Organization's.
- 30:58Speaker 2: That's exactly right. The whole boy in peace.
- 31:02Speaker 1: When an organization understands that you care about them, not
- 31:05Speaker 1: only just their livelihood. But safety they're gonna be bought in.
- 31:08Speaker 1: They're gonna not They're not gonna lay in bed on
- 31:10Speaker 1: Sunday night and say, man, I dread tomorrow.
- 31:12Speaker 2: I got to go back to that place.
- 31:14Speaker 1: They're gonna say, hey, I get to go work for
- 31:17Speaker 1: I get to go work for me, or I get
- 31:18Speaker 1: to go work for X y Z company tomorrow. Because
- 31:21Speaker 1: at the end of the day, this is a company
- 31:23Speaker 1: that truly cares about me and it's a pleasure to
- 31:25Speaker 1: work for them. That's the ultimate goal and that's you know,
- 31:28Speaker 1: will forever be chasing that safety is safety culture development
- 31:32Speaker 1: is not a race. It's you know, I people are like,
- 31:36Speaker 1: you know, our safety culture is really good, and I'm like, yeah,
- 31:39Speaker 1: but it's it's never gonna end. It's always gonna be evolving.
- 31:42Speaker 1: Where I was gonna have turnover, there's always things that
- 31:44Speaker 1: we're gonna have to revisit and make sure that they're fresh.
- 31:48Speaker 1: And when you get to that point to where your
- 31:50Speaker 1: employees see the actions that you're taking and they know
- 31:53Speaker 1: that from CEO down from president, now whatever your structure is,
- 31:58Speaker 1: that safety is a value within your company, You're going
- 32:01Speaker 1: to see a lot of healthy a lot of other
- 32:05Speaker 1: business drivers become extremely healthy.
- 32:08Speaker 3: All right, well, thank you justin so much for joining
- 32:10Speaker 3: us today for this lovely discussion on safety culture. I
- 32:14Speaker 3: have a feeling it's going to continue to be a
- 32:17Speaker 3: large part of the conversation in twenty twenty six as
- 32:21Speaker 3: we continue to face a lot of these regulatory let's
- 32:25Speaker 3: just call them disturbances. We don't know what's happening. We
- 32:27Speaker 3: don't know if it's staying or going, but it's it's
- 32:30Speaker 3: constantly in flux. So the more that we can drive
- 32:33Speaker 3: this culture for organizations, I think, the better we're going
- 32:36Speaker 3: to be sure thing.
- 32:37Speaker 1: Well, I appreciate you having me, you know, I love
- 32:39Speaker 1: talking about safety and safety culture development.
- 32:41Speaker 2: So hopefully listeners out there.
- 32:44Speaker 1: You know, I give a you know, a little little
- 32:46Speaker 1: golden nugget to somebody and they can try to implement that.
- 32:48Speaker 1: Because there are no trade secrets in safety. We all
- 32:51Speaker 1: want to make sure people are safe.
- 32:53Speaker 2: I like that.
- 32:54Speaker 3: So wherehouse safety isn't a checklist, it's a mindset, a culture,
- 32:58Speaker 3: and a leadership priory. Already, your insights remind us that
- 33:02Speaker 3: in times of regulatory uncertainty and operational stress, the companies
- 33:05Speaker 3: that lead on safety won't just protect their people, they'll outperform.
- 33:10Speaker 3: Thank you again for joining us as we explore what
- 33:12Speaker 3: it takes to build resilient, responsible supply chains to our listeners.
- 33:16Speaker 3: If you found today's episode valuable, be sure to hit
- 33:18Speaker 3: that subscribe button so you never miss an episode. And
- 33:21Speaker 3: if you're interested in being a guest on our show,
- 33:23Speaker 3: you can reach me at podcast at meboch dot com
- 33:25Speaker 3: anytime