Latest / Elon Musk Podcast / Starship Moon Pivot and Raptor 3 Engines
Transcript
- 0:00Welcome back to the Deep Dive and today, wow, we have a
- 0:03massive stack of updates on the Starship program.
- 0:07It really feels like like the company has just fundamentally
- 0:10changed gears. It really does.
- 0:12We're not just watching big rockets explode anymore, are we?
- 0:15No, not at all. It's a completely different
- 0:17phase. It feels less about the
- 0:20spectacle, you know, the big fireball, and more about the the
- 0:25ruthlessness of the engineering. Ruthlessness.
- 0:28That is the perfect word for it, right?
- 0:30It is. The pace has shifted from let's
- 0:32see what happens to something more like we need to make this
- 0:35boring. And we have ton of data today
- 0:37covering what, 4 critical pillars, Yeah. 4 big ones.
- 0:41The survival testing of Booster 19.
- 0:44A pretty physics defying update to the Raptor engines.
- 0:46A really aggressive corporate acquisition.
- 0:49Oh yeah, we have to get to that one.
- 0:50And a strategic pivot that basically changes the road map
- 0:53from Mars direct to Moon first. That moon pivot is the one that
- 0:56really got me because, you know, the goal is Mars.
- 0:58It's on all the T. Shirt.
- 0:59It always has been. But we're going to find out why
- 1:02maybe, just maybe, taking a detour to the moon is the only
- 1:06way to make Mars happen in our lifetime.
- 1:08Exactly. And that's the mission for this
- 1:11deep dive to connect the technical updates, you know, the
- 1:14hardware. The nuts and bolts.
- 1:16To the bigger strategy, the dream of making us multi
- 1:19planetary. OK, so let's get into it.
- 1:21Let's start with the big one, the heavy hitter booster 19 the.
- 1:25Juggernaut. Yeah, the sources are calling it
- 1:27a juggernaut, but to me, I mean, it looks just like the others.
- 1:31It's a big shiny grain silo. What's so different here?
- 1:34Well, it's all about what's under the skin.
- 1:36Booster 19 is what the sources are calling a version three
- 1:39prototype. So not just a small tweet.
- 1:41No, this is a structural overhaul and to get why that
- 1:45matters, you have to look at what happened to its
- 1:46predecessor, Booster 18. Right, Booster 18, that one,
- 1:51that one didn't have a great day.
- 1:52To put it my wildly it arrived at the Massey test site, which
- 1:55is basically their torture chamber for these things, and it
- 1:58ruptured almost immediately. So it didn't even get into the
- 2:00real testing. It didn't even make it deep into
- 2:03the campaign. It failed structurally before
- 2:05the real pressure was even on. Wow.
- 2:08A day one failure that's a nightmare for any engineering
- 2:10team. It is so you can imagine when
- 2:12Booster 19 rolled out, they were not taking any chances.
- 2:16They had to prove that this version 3 design fixed whatever
- 2:20fatal flaw killed Booster 18. So they just threw everything
- 2:24at. Me everything.
- 2:24The sources described the testing regime as nothing short
- 2:28of an impossible test run. Impossible test run.
- 2:31I love that I was reading the logs on the frosty campaign.
- 2:34It just sounds miserable for a piece of metal.
- 2:37Frosty is an understatement. They're running tests daily.
- 2:40We're talking cryo tests where they load it with freezing cold
- 2:43propellant. And that stuff is what, hundreds
- 2:45of degrees below 0? Oh yeah.
- 2:47Liquid oxygen, liquid methane. When you pump that into a steel
- 2:50tank, the metal shrinks. It gets brittle.
- 2:52It wants to crack. And then right after freezing
- 2:55it's solid. They do the opposite.
- 2:57Right. They hit it with ambient
- 2:58pressure tests. They fill it with gas at normal
- 3:01temperatures to check for leaks. So you're freezing it, then
- 3:04warming it, banding and contracting this giant structure
- 3:08over and over again. That's thermal shock.
- 3:10It should be creating micro fractures all over the place.
- 3:12It should be. And then there was this one
- 3:14moment. A photographer named Jordan
- 3:16caught it on February 6th. The depressing.
- 3:19Oh I saw the pictures. The description was just wild.
- 3:22The rapid depressurization event, it's where they simulate
- 3:26A catastrophic failure. They fully pressurize the tanks.
- 3:30We're talking millions of pounds of force pushing outwards.
- 3:33And then just RIP the vents open.
- 3:35Just like that, and the photos show these massive chunks of ice
- 3:39just shaking loose and falling off the booster, with these
- 3:41heavy vapor clouds sinking all around it.
- 3:44It sounds incredibly violent. It is.
- 3:46The air around the rocket just instantly condenses because of
- 3:49the cold gas. It creates this heavy sinking
- 3:52fog. Visually it's stunning.
- 3:54But from an engineering standpoint.
- 3:56Even more impressive, usually when you stress a new airframe
- 3:59this hard, especially after the last one failed so badly, you
- 4:03expect to see something. A sensor trips, you see a crack,
- 4:06something. And with Booster 19.
- 4:08The word used in the report was unimpressed.
- 4:11The booster was unimpressed. It just marched through these
- 4:14tests without a single visible issue.
- 4:16No leaks, no ruptures, nothing. That is an insane turn around to
- 4:20go from a booster that literally bursts on arrival to one that
- 4:23just shrugs off that kind of test.
- 4:25It tells you the design changes in version 3 work.
- 4:28The cryo campaign is done. It's already back in the mega
- 4:31Bay getting its engines installed.
- 4:33OK, but let's go back to that failure on Booster 18.
- 4:36You said it ruptured. Why?
- 4:38What was the actual point of failure?
- 4:40So this leads us right into our second pillar vertical
- 4:43integration. The failure of 18 wasn't
- 4:45actually the main tank design, it was a COPV rupture.
- 4:48COPV OK, stop. We need to explain that because
- 4:51it sounds like super generic aerospace jargon, but what these
- 4:55things are is kind of terrifying.
- 4:57They really are. COPD stands for Composite
- 5:00Overwrapped Pressure Vessel. So think of like a high pressure
- 5:03scuba tank, but instead of just steel, it's wrapped in layers
- 5:07and layers of carbon fiber. They hold gases like helium or
- 5:11nitrogen at thousands of PSI. So they're basically controlled
- 5:15bombs strapped to the inside of the rocket.
- 5:17Effectively, yes, and if one of those let's go, it releases an
- 5:22enormous amount of energy, it can easily take out the whole
- 5:25stage, which is probably what happened with Booster 18.
- 5:27So SpaceX bought these tanks from an outside supplier.
- 5:32The part fails. The normal corporate playbook is
- 5:34you call the supplier, you yell, you demand a refund.
- 5:36Maybe you sue them, or you find a new vendor and then you wait
- 5:40six months for them to spin up and build you a new prototype.
- 5:43But this is SpaceX. So their solution wasn't to ask
- 5:45for a fix, their solution was to buy the company.
- 5:48Wait, they actually bought the supplier?
- 5:50Yep. They acquired the aerospace
- 5:52subsidiary of a company called Hexagon Puris ASA for $15
- 5:56million. This was the company making
- 5:59those exact cylinders. That is the ultimate I'll do it
- 6:01myself move. It's not by the part, it's by
- 6:04the factory. It's classic vertical
- 6:06integration and it makes perfect sense.
- 6:08First, you just eliminate all the communication lag.
- 6:11No more waiting for emails. Exactly.
- 6:13You don't have SpaceX engineers emailing some external vendor
- 6:17about a valve fitting and waiting three days for a reply.
- 6:20Those engineers are now in the same building.
- 6:22They're on the internal Slack. Right, the per my last e-mail
- 6:25delay is gone. Gone.
- 6:27But more importantly, it lets you customize everything.
- 6:31Before Hexagon was making these cylinders for general aerospace,
- 6:34you know, satellites, maybe other rockets.
- 6:36They were kind of off the shelf. They know.
- 6:38Now they're making them specifically for Starship.
- 6:41They can change the carbon fiber weave to handle the exact
- 6:44thermal stresses of a Starship launch.
- 6:46They're not stuck with what's in a catalog.
- 6:48That shows just how serious they are about quality control, the
- 6:51sources hinted that may be previous issues were just, you
- 6:53know, ground handling mistakes or something lost in translation
- 6:56and by. Bringing it in house, they
- 6:58control everything. If a faulty part is holding up a
- 7:01multi billion dollar program, well spending 15,000,000 to own
- 7:05the solution is actually pretty cheap.
- 7:07It's an. Investment in speed And Speaking
- 7:10of speed and power, let's shift to the engines, the shiny new
- 7:13toys, the. Raptor threes, yes.
- 7:16The reports say SpaceX just produced its 100th Raptor 3.
- 7:20I think it was engine #1O2 spotted down at McGregor and.
- 7:23This is where the engineering nerds, myself included, start to
- 7:26get really excited. Well, count.
- 7:27Me in because the stats on Raptor 3 versus Raptor 2, they
- 7:31just look impossible on paper. It's smaller, it's lighter, but
- 7:35it's way more powerful. How does that even work?
- 7:38It's a. Total paradox.
- 7:39OK, let's run the numbers. Raptor 2 was an incredible
- 7:42engine, pushing around 230 metric tons of force.
- 7:45A workhorse. But to hold a workhorse Raptor
- 7:483, it's hitting about 280 metric puns.
- 7:50That's a 22% jump in raw power. Do they?
- 7:53Just turn up the dial. How do you get that in a?
- 7:55Way yeah, they crank the chamber pressure they went from 300 bar
- 7:59in Raptor 2 up to 330 bar in Raptor 3.
- 8:01Some tests are even hitting 350. That's.
- 8:03Just I can't even imagine that kind of pressure.
- 8:05It's like having an elephant stand on your gum, but the
- 8:07elephant is also on fire. That's.
- 8:09A pretty good analogy. Now, usually when you pump that
- 8:12much more fuel and pressure through an engine, you just
- 8:14destroy your efficiency, yeah. Dumping fuel for raw power like
- 8:17a drag racer. And the mass flow, which is the
- 8:20amount of fuel rushing through it did go up.
- 8:22It went from about 1600 kilograms per second to almost
- 8:252000. So it.
- 8:26Is guzzling more fuel it? Is but, and this is the really
- 8:30crazy insight, the specific impulse or ISP which is the
- 8:35efficiency metric also went up it.
- 8:37Got more efficient? Yes.
- 8:39It went from about 330 seconds to 350 seconds.
- 8:42That's a 5% increase in efficiency.
- 8:44Hold on. It's burning more fuel per
- 8:46second, but it's getting more thrust.
- 8:48For every drop of fuel, it burns you.
- 8:50Got it. Despite that higher flow rate,
- 8:52it actually burns about 4% less fuel for every ton of push it
- 8:56generates. It's leaner and meaner.
- 8:57How is that? Possible more power and better
- 9:00mileage at the same time it comes.
- 9:01Down to how they built it. If you look at a picture of a
- 9:04Raptor 2 engine, it's just this tangled mess of plumbing.
- 9:07Oh yeah. It looks like the back of a
- 9:09washing machine exploded. Tubes and wires everywhere.
- 9:12Total chaos. Now look at Raptor 3.
- 9:14It looks naked. It looks like 1 sleek piece of
- 9:17metal. OK, yeah.
- 9:18Where do? All the pipes go they're.
- 9:20Inside the walls of the engine, they're using this advanced 3D
- 9:23printing to print the cooling channels and the manifolds
- 9:26directly into the structure so. Instead of welding a tube onto
- 9:30the outside, the tube is now a tunnel running through the metal
- 9:34skin. Exactly.
- 9:35And because of that one change, they got a roughly 75% reduction
- 9:40in joints 70. 5% fewer joints, yeah, OK.
- 9:43That is the killer stat for me, right?
- 9:45Think about the plumbing in your house.
- 9:47Where does it leak? Always.
- 9:48At the connection, the elbow, the valve.
- 9:50Never in the middle of a straight pipe, it's always at
- 9:52the joint. By basically printing the system
- 9:55as one piece, they just deleted 75% of the potential failure
- 9:59points and I'm. Guessing fewer joints also means
- 10:01less weight, A huge. Weight reduction Raptor 2 was
- 10:04about 1630 kilograms. Raptor 3 is down to 1525.
- 10:10They shaved over 100 kilos off the engine Which?
- 10:13Doesn't sound like a lot until you remember there are 30, three
- 10:15of them on the booster. Exactly. 100 kilos times 33
- 10:19engines is 3.3 metric tons. That's 3.3 tons of free payload
- 10:25capacity you just created. That's an entire pickup truck
- 10:28full of supplies you can now take to orbit just from making
- 10:31the engine lighter. That's.
- 10:33Incredible. But the engineering is just the
- 10:35tool, right? The big question is where are we
- 10:38pointing this thing? And that brings us to the
- 10:40biggest strategic shift in this whole update, the moon pivot
- 10:45this. One has caused was a lot of
- 10:46waves online. For years Elon Musk has been
- 10:49laser focused on Mars. Mars city occupy Mars.
- 10:53It's a whole brand. It is, but recently all the
- 10:56rhetoric has shifted. The new focus is a
- 10:58self-sustaining lunar base before the Mars City.
- 11:01And I could. Already hear the Internet
- 11:02screaming? Mars is cancelled, but that's
- 11:05not really what's happening, is it?
- 11:06No. Not at all.
- 11:07Mars is not cancelled, but the path to Mars has changed because
- 11:10of a really brutal reality of orbital mechanics.
- 11:12It's called the alignment window, right?
- 11:14The. Home and transfer window
- 11:15exactly. Earth and Mars, they're like 2
- 11:17runners on a circular track. They only line up for an
- 11:19efficient throw from one to the other once every 20-6 months
- 11:22over. Two years.
- 11:24That's a long time to wait for the bunts.
- 11:26It's. A complete disaster for
- 11:27innovation. Imagine this.
- 11:30You launch a ship to Mars. It takes six months to get
- 11:32there. What if it crashes on landing or
- 11:35a life support seal fails? You can't just send a repair
- 11:38crew you. Have to wait almost two years
- 11:40for the planets to line up again just to try sending a fix the.
- 11:43Feedback loop is just agonizingly slow.
- 11:46It's. The iteration killer.
- 11:48SpaceX thrives on rapid iteration.
- 11:51Test, break, fix, repeat. You can't do that on a 26 month
- 11:55cycle. You'll be dead of old age before
- 11:57you get the prototype right So. Enter the moon.
- 12:00Enter. The moon loop.
- 12:01The moon is only three days away.
- 12:02If you refuel in orbit, you can get there and maybe 2 and you.
- 12:05Can go pretty much anytime you want.
- 12:07You can. Launch three times a week if you
- 12:08had the Rockets ready, so if. Something breaks on the moon,
- 12:11you get. The data back instantly.
- 12:13You fix the design, you launch the new version next week.
- 12:16Not in two years. That makes.
- 12:17Perfect sense. It's a training ground that's
- 12:19right in our backyard, they call.
- 12:21It a tech accelerator, all the stuff you need for Mars
- 12:23habitats, radiation shielding, water recycling, growing food.
- 12:27Developing that on Mars for the first time is terrifyingly
- 12:31risky. But.
- 12:32Developing it on the moon is just and inconvenienced if it
- 12:36fails, right? If your toilet breaks on the
- 12:38moon, you can abort the mission and be home in three days.
- 12:40If your toilet breaks on Mars, that.
- 12:42Is a very, very bad day. So the moon lets them perfect
- 12:46all the survival tech, but the sources also mention a pretty
- 12:48big economic angle to this off planet production.
- 12:52Yeah, this. Is where it starts to sound like
- 12:53science fiction, but the physics checks out it.
- 12:56Really does. If you have a base on the moon,
- 12:58you can start manufacturing things there.
- 13:00The source specifically mentioned AI satellites.
- 13:03Why would? You build a satellite on the
- 13:04moon. Gravity.
- 13:05The moon has 1/6 of Earth's gravity and basically no
- 13:09atmosphere. Launching from Earth is hard.
- 13:12You're fighting thick air and a deep gravity well.
- 13:15It's why rockets are 90% fuel. But.
- 13:17On the moon on. The moon you might not even need
- 13:20a big rocket for cargo you could use a mast driver, which.
- 13:24Is essentially a giant electromagnetic rail gun.
- 13:26That's it. You use solar powered rails to
- 13:29just shoot the finished satellite into orbit or even
- 13:31back towards Earth. You're not burning tons of
- 13:33chemical fuel, the potential output is immense.
- 13:36So by. Going to the moon first.
- 13:39They aren't giving up on Mars. They're building the factory
- 13:42that builds the technology to get to Mars.
- 13:44Precisely building the moon base builds the capital and the tech
- 13:48to make that Mars timeline, which is still the twenty 30s,
- 13:52actually feasible. Instead of just a pipe dream.
- 13:55It turns a crusade into a supply chain supply.
- 13:57Chain. Yeah, that sounds boring.
- 13:59But boring is how you actually get big things done.
- 14:01It is. And that really brings us full
- 14:03circle. Look at what we've covered.
- 14:05We have a frost covered Juggernaut Booster 19 that
- 14:08survived these impossible tests because of a better design we
- 14:12have. Them literally buying a company
- 14:13just to stop leaks and get better quality control on one
- 14:16component we. Have a lighter, stronger joint
- 14:19free engine in Raptor 3 that basically prints its own veins
- 14:22to be more efficient and. It all culminates in this
- 14:25strategic pivot to the Moon to speed up the whole development
- 14:28cycle by escaping that 26 month Mars window.
- 14:31It's a. Lot of moving parts, but they
- 14:32are all finally moving in the same direction.
- 14:35That's. The big take away The So what
- 14:38for someone listening to this I. Think it redefines what we think
- 14:41of as progress in space. Progress isn't just planting a
- 14:45flag anymore. Progress is building a
- 14:47logistical system. It's factories, reusable
- 14:50engines, rapid transit. It's about making space travel
- 14:54mundane. Mundane.
- 14:55Is good mundane means reliable? Mundane means maybe I can buy a
- 14:59ticket one day. Exactly but.
- 15:01Before we sign off, I want to leave you with one last thought.
- 15:04It came from some notes on the Crew 12 mission, and it really
- 15:06stuck with me. We talked about all this amazing
- 15:08hardware, but the human element has these bizarre challenges we
- 15:11haven't even solved. Oh, this?
- 15:12Is a good one the medical supply problem, right?
- 15:15As we look at these long missions to Mars or even long
- 15:18stays on the Moon, think about this.
- 15:21We can't even take IV fluids to Mars because.
- 15:23They expire. Exactly.
- 15:25Saline bags, antibiotics, all of it has a shelf life of about two
- 15:29years. A round trip to Mars could
- 15:32easily take longer than that. So the next Great frontier isn't
- 15:35just a bigger rocket, it's. Space Pharmacy.
- 15:37It's. Figuring out how to manufacture
- 15:39medicine from scratch using recycled water in 0 gravity.
- 15:44Because if you get a simple infection on day 800 of the
- 15:46mission, the medicine you packed on earth might just be useless.
- 15:50Chalk dust it. Really just highlights the
- 15:52incredible fragility of keeping humans alive away from Earth.
- 15:56The hardware is hard, but keeping the squishy people
- 15:59insight it alive, that's the real challenge it sure.
- 16:01Is, but that is a deep dive for another day.
- 16:03Thanks for listening. Stay curious and we'll see you
- 16:05on the next one.