Latest / The Operator's Manual with Fexingo: Daily Decisions, Tactical Wins, and Business Execution
How One Factory Cut Changeover Time 45 Percent With One Color Code
In this episode of The Operator's Manual, Lucas and Luna drill into a single tactical change that transformed a mid-sized auto parts manufacturer: color-coding the changeover sequence on their stamping presses. By the numbers, changeover time dropped 45 percent, and scrap rate fell by a third. But the real story is the decision process behind it — how a plant manager named Dana Reyes mapped the seven steps of a die change, watched operators skip the same two steps, and realized the problem wasn't training, it was visibility. Lucas walks through the before-and-after data, the…
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