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Latest / Hardware Startups with Fexingo: Devices, Robotics, and Manufacturing Tech Companies

How Hardware Startups Use DFM to Cut Injection Molding Costs

In this episode of Hardware Startups with Fexingo, Lucas and Luna dig into the most overlooked lever in hardware development: design for manufacturability, specifically for injection molding. They break down the five design rules that can slash your per-part cost by 30 percent or more, using the example of a smart-home sensor startup that saved $1.2 million at scale. They explain draft angles, wall thickness, rib design, gate placement, and material selection—and how each impacts both your tooling cost and your unit economics. If you're building a physical product, these are the…

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