Latest / Safe As Podcast / Ep 7: How investigations blind us to control effectiveness
Transcript
- 0:07Have you ever looked at a recurring workplace incident and
- 0:10thought, didn't we investigate this already?
- 0:13It's a frustrating sense of deja vu, isn't it?
- 0:16We pour effort into understanding what went wrong,
- 0:19yet the same kinds of problems keep resurfacing.
- 0:22This week we're uncovering how if our tools and mental models
- 0:26are only designed to find specific kinds of problems, like
- 0:30human error, then that's all we're ever going to find.
- 0:34This has been called what you look for is what you find.
- 0:38Therefore, what if our investigations are defined less
- 0:41by what they find or socially construct is causal, but more by
- 0:46what they leave in the dark? Good day, everyone.
- 0:50I'm Ben Hutchinson. This is Safe as a podcast
- 0:52dedicated to the thrifty analysis of safety, risk and
- 0:56performance research. Visit safetyinsights.org for
- 0:59more research. So today's study explored how
- 1:03incident investigations approach and failed to learn from
- 1:06incidents, including the types of controls implemented after
- 1:10investigations. It's titled Practitioners
- 1:13perspectives on incident investigations, Production and
- 1:16hassle 2017 in safety science. So what were their methods?
- 1:21222 survey respondents were included in this data across
- 1:25mining, construction, transport, postal warehousing and other
- 1:30industries. They also reviewed incident
- 1:33investigation manuals and procedures.
- 1:35Oh hey, future Ben here speaking after this episode has been
- 1:39recorded. Now, despite knowing better,
- 1:43I've used the terms barrier and control synonymously in this
- 1:47episode, Even though, to be precise, barriers and safeguards
- 1:51are both types of controls. So controls can be considered a
- 1:55higher order category. I'll cover more precise
- 1:58definitions of controls, barriers and safeguards in a
- 2:01future pod, but using this paper's definition, a control is
- 2:06an act, object, or system intended to arrest or mitigate
- 2:11an unwanted event, and that a control must be specifiable,
- 2:14measurable, and auditable. So what did they find regarding
- 2:19the identification of controls present at the time of incident?
- 2:23Just over 50%, around 57% of all industry survey respondents
- 2:27indicated that the extent of controls being present at the
- 2:30time of the incident was considered in their
- 2:32investigation process. So what this means is that
- 2:36around 57% of the respondents typically look at the barriers
- 2:41or controls during the investigation.
- 2:43So in mining, it was around 50% of the investigations looked at
- 2:46the barriers, whereas in construction up to 73% of
- 2:51investigations always considered whether the controls were in
- 2:54place. In transport, postal,
- 2:57warehousing, it was around 64 1/2%.
- 3:00This suggests that most organisations are at least
- 3:03asking the basic question, where are safeguards in place When
- 3:07this incident happened for assessment of the effectiveness
- 3:10of those controls, around 57% of the respondents said the control
- 3:14effectiveness wasn't always considered as part of the
- 3:17investigation process. Similarly, 60% of the mining and
- 3:21close to 60% of construction indicated the control
- 3:24effectiveness wasn't considered in their investigation process.
- 3:28In contrast, 58% of transport indicated that control
- 3:32effectiveness was always considered.
- 3:34So while many check if controls were present, a majority are
- 3:39failing to ask the crucial follow up question.
- 3:41Did that control actually work as intended?
- 3:44Next they looked at absent controls that if they had been
- 3:47present they might have prevented the incident.
- 3:50Data across the whole sample indicated that absent controls
- 3:54wasn't always considered part of the current analysis.
- 3:56It was just over 50%. It was around 57% in mining and
- 4:01other groups around 59%. So the consideration of control
- 4:05has been absent at the time of incident wasn't always
- 4:07considered in construction. It was around 55% indicate that
- 4:11their investigation always identified absent controls that
- 4:15if present may have been effective to help prevent or
- 4:18mitigate the event. This highlights a significant
- 4:21missed opportunity for learning. Many investigations aren't
- 4:25asking what else could we have done that wasn't there at the
- 4:28time. Regarding opportunity to learn,
- 4:32only around 61% of the investigations focus on
- 4:34controls, less than 42% focus on evaluating both present and
- 4:39absolute controls, and just 34% of incidents assess or make
- 4:44recommendations about enhancing the effectiveness of controls.
- 4:48This means that while incidents happen, a surprisingly low
- 4:51percentage of investigations are actually getting to the core of
- 4:55control effectiveness, which is vital for real learning.
- 4:58Next, they evaluated the incident manuals.
- 5:01One finding was that the most frequently used tools by
- 5:04investigators don't routinely require arresting and mitigation
- 5:08controls to be identified as part of the incident
- 5:10investigation process. In practical terms, the very
- 5:14forms and checklist investigations use often don't
- 5:17prompt them to think about how to stop or lessen the impact of
- 5:20an incident. Another interesting finding was
- 5:23that only 14 of the 24 investigation documents that the
- 5:27researchers evaluated actually required a description of the
- 5:30incident or required any human factors considerations or the
- 5:34sequence of events be part of the investigation.
- 5:37I think this absence of human facts integration, at least in
- 5:40the documentation, can be quite telling.
- 5:42This suggests that foundational elements for understanding the
- 5:46how and whys of incident and performance, routine and
- 5:49unroutine performance, and particularly the human element
- 5:52are often missing from the procedural blueprints of
- 5:55investigations. They've found very little
- 5:58reference to the role of mitigation controls, although
- 6:01prevention controls were more readily recognised.
- 6:04So investigators were comfortable looking for
- 6:06prevention controls but very rarely the mitigation controls.
- 6:11Mitigation is quite a big area of research within the
- 6:14resilience engineering world. It's also part of failing
- 6:17safely, that when disaster occurs, how well are we set up
- 6:22to succeed. They also know that the
- 6:25initiating events or the initiating hazards was neglected
- 6:28by over 60% of the organisation. Incident investigation
- 6:31documentation. This means organisations are
- 6:34frequently documenting what happened and the contributing
- 6:37factors, although very narrowly defined, but are often
- 6:41overlooking how it started or how to contain it after it
- 6:45begins. So what are some limitations?
- 6:49For one, it's a survey, so the death of findings are somewhat
- 6:52limited. It's also unclear how
- 6:54representative the findings are. They note that while the mining
- 6:58sample was really large, the other sectors weren't safe.
- 7:02So what do we make of the findings?
- 7:04Well, as a study found, some existing investigation
- 7:07approaches and tools weren't that good at directing people to
- 7:10understand the context of incidents, or likely by
- 7:14extension, understanding hazardous work.
- 7:17Normal daily hazardous work. A focus on barrier performance
- 7:22also wasn't a big focus in investigations.
- 7:25This is problematic if your worldview and your approaches
- 7:28are based around barrier performance, for instance in the
- 7:31critical control management frameworks or similar
- 7:33frameworks. As a way to improve the
- 7:36evaluation of real daily work and the effectiveness of our
- 7:40barriers, why not try these sorts of questions?
- 7:44What barriers were expected to be in place and what barriers
- 7:48were actually in place? Did the barriers perform as
- 7:51expected? If not, how with the barriers
- 7:55and their performance specifications even known by
- 7:58stakeholders? What happened last time this
- 8:00task was done? With the barriers used well?
- 8:04How is this task normally done? Or what does good look like?
- 8:08What's good recognised industry practise?
- 8:11Or what about some questions from hop or safety tool
- 8:13approaches? What makes it difficult to apply
- 8:16these controls? When was the last time you had
- 8:19to work around the barriers? What's critical for ensuring
- 8:23safe and reliable work of this kind?
- 8:26If I gave you $1000 to improve the work, how would you spend
- 8:30it? That's it on Safe As I'm Ben
- 8:33Hutchinson. If you've found this useful then
- 8:36please share, write and review and check out safetyinsights.org
- 8:42for more research.