How Toyota Stopped Overproduction Waste

The Operator's Manual with Fexingo: Daily Decisions, Tactical Wins, and Business Execution · Sep 28, 2026 · 9m · transcript

We break down the Kanban system at Toyota in 2026, examining how pulling inventory based on actual consumption rather than forecasted demand creates a leaner, more resilient supply chain. Lucas and Luna explore the specific mechanics of the two-bin signal, the cultural shift required to stop overproduction, and why this decades-old operational discipline is becoming critical again as global logistics face new volatility. We look at the concrete trade-offs between holding safety stock and risking line stoppages, offering a tactical look at how one decision changes the entire flow of work…