Latest / BREAK/FIX the Motorsports & Vehicle Enthusiast Variety Show / Powerflex! - Suspension & Bushings
Transcript
- 0:00Grand Touring Motorsport started as a social group of car enthusiasts,
- 0:04but we've expanded into all sorts of motor sports disciplines and we
- 0:08want to share our stories with you.
- 0:10Years of racing wrenching and motorsports experience brings together
- 0:14a topnotch collection of knowledge and information through our podcast.
- 0:18Break Fix.
- 0:22Suspension bushings are some of the most highly stressed components fitted to
- 0:25a vehicle and the least talked about.
- 0:28They undergo enormous strains in the most arduous of conditions
- 0:31with no maintenance or lubrication.
- 0:33Having old, tired, broken bushings or even bushings made of poor quality
- 0:38materials can cause excessive tire wear, breaking instability, and poor handling.
- 0:43This is the single biggest reason you can instantly tell the difference.
- 0:47Between driving a 3-year-old car and a new one.
- 0:50That's right, Brad.
- 0:51However, even new cars will benefit from upgraded components, especially bushings.
- 0:57Enter Powerflex, an engineering company with an arsenal of innovative
- 1:01solutions for failure prone and poorly performing stock parts.
- 1:05And because of their superior design, they offer much more effective control
- 1:10of your suspension components to a much greater extent than the OE items.
- 1:15And with us tonight from Powerflex, USA is Jake Palini from the Sales and
- 1:20Customer Service Department, as well as Powerflex owner James Clay, who some of
- 1:25you might also recognize as the president of Bimmer World to discuss all these
- 1:31crucial components of your vehicle.
- 1:33So welcome to the show, James and Jake.
- 1:35Awesome.
- 1:36Thanks for having us.
- 1:36Thanks for having us.
- 1:37There's many of us, at least in our world, that already might use Powerflex
- 1:42components, especially on the German cars.
- 1:44They've kind of become the staple that we run to, but a lot of us
- 1:47don't know where Powerflex came from.
- 1:49So let's kick off this episode like a lot of our other ones, talking
- 1:53about the origin story of Powerflex.
- 1:56Yeah, it's, it's funny you say German cars, which must mean
- 2:00that we did our job, right?
- 2:01Because Powerflex, or our version of Powerflex, our term at the helm
- 2:06started with our sales of BMW bushings.
- 2:09This was super early on in my career as a Bimmer world guy, and so
- 2:15this would put it around early two thousands or something like that.
- 2:18I had found power flake bushings.
- 2:19I loved the parts.
- 2:20Uh, I used them on on my cars.
- 2:23On cars.
- 2:23We were building, which, you know, small workshop, we weren't building a
- 2:26ton of cars and we had started selling parts as bier world at that point.
- 2:31So we were selling some of these things.
- 2:33I just absolutely loved them.
- 2:35They started to become more popular in that, in the BMW world became
- 2:39popular enough that we were selling so many that they said, Hey, you
- 2:43know, we have a US distributor, but their sales are 90% your sales, so.
- 2:49Would you like to be the US distributor?
- 2:51So we, we raised our hand, said, sure.
- 2:53And, and basically that was just a way to get more product because
- 2:55we were just really struggling to get enough of this stuff.
- 2:57It was well received.
- 2:58People loved it in the, in the BMW world, having a powerflex bushing
- 3:03with a lifetime warranty, which is one of our hallmarks, I suppose.
- 3:06But having that lifetime warranty was pretty awesome,
- 3:08especially when urethane was.
- 3:11Starting to be a thing, but not really universally a great
- 3:15thing in the automotive world.
- 3:16So the early urethane, I remember some of the guys were taking stock bushings and
- 3:20of course stock bushings made to a price point, usually outta rubber U usually
- 3:25with a lot of voids to kind of reduce the NVH noise vibration harshness, which is
- 3:29something I'm sure we'll talk about a bit.
- 3:31People were taking those stock parts and filling them with urethane.
- 3:35And so I remember it's like two part stuff you buy at McMaster
- 3:37car and it comes out red.
- 3:39And if you do it at the right temperature, maybe it works out okay.
- 3:42And if it's not quite right, it crystallizes.
- 3:44And a lot of the solutions in the market were kind of made of
- 3:48that material or something real close to it that wasn't so great.
- 3:51So to have a company like Powerflex with a product with a lifetime
- 3:54warranty, and then again, not just a product that fills a hole, but.
- 3:58A well-engineered product with specific voids, specific hardware,
- 4:03you know, all this stuff.
- 4:04We've done this for a bunch of years, uh, so that was early two thousands.
- 4:08But the parent company, Powerflex is a UK based company.
- 4:11So were they building these components for British cars first
- 4:15or did they start with BMWs as well?
- 4:17So they started with European cars and now we're seeing it more in the us.
- 4:23I, I assume Jake would say that we've, we see a lot of BMW, but
- 4:27we also see Porsche, Volkswagen, Audi is a, is a big thing for us.
- 4:31Yeah, they're, they're huge as well as some domestic stuff
- 4:34is getting pretty big too.
- 4:36Like the Ford Focus, uh, we're seeing some stuff for the S five 50 Mustangs.
- 4:40We've actually just recently seen stuff released for the
- 4:43FJ Cruiser, the forerunner.
- 4:45Tacoma.
- 4:46That's new stuff for us.
- 4:47'cause that's sort of almost kind of breaking into the off-road market,
- 4:50which has potential to be huge.
- 4:51So, you know, interesting.
- 4:53But even though we're kind of on Ford Focus, Ford Focus is a European car.
- 4:57Right?
- 4:57That's a, that's a European market car that now we get in the us And kind of
- 5:00same thing on the, on the Mustang that the reason that we started being on
- 5:04the Mustang is because that became a global car instead of just a US car.
- 5:08Powerflex in the UK was absolutely focused on European cars, had good
- 5:13adoption from those drivers of those major marks, the BMW, the
- 5:16Volkswagen, Audi, Porsche, et cetera.
- 5:18And then just based on where they're located, based on the cars that
- 5:22they could get for development.
- 5:23Then of course we had.
- 5:24Volvo Saab.
- 5:25Yeah, it just, it European manufacturer.
- 5:28So that's really why the focus became that, I suppose, as, as they started out.
- 5:32So was the focus the first car they developed something for,
- 5:35or was there something else?
- 5:36And I'd say the focus, the attention focus.
- 5:39Ah, yeah.
- 5:41Yeah.
- 5:41Okay.
- 5:42So let's play, who wants to be a Millionaire?
- 5:43What was the first car that Powerflex developed something for?
- 5:46You know, that's funny.
- 5:47I don't even know that.
- 5:48And, and so Powerflex uk, their company started about two years
- 5:51before I started Bimmer World, which is our umbrella company for
- 5:54Powerflex, USA, I believe that.
- 5:57It started with BMW, Volkswagen, Audi, and then some, some oddball stuff.
- 6:02And I say oddball, gosh odd for us, alpha Triumph.
- 6:06Some of those, you know, we would call 'em historic cars, but at, at the time
- 6:11they were certainly more active cars and, and cars that people were modifying and,
- 6:15and wanted a, a quality bushing for yeah, some other obscure stuff like Lotus.
- 6:20We, we offer pretty much an entire range of bushings for the Lotus Lease, the
- 6:25Agora, uh, some for the Esprit, I believe.
- 6:28It's a lot of weird stuff in there.
- 6:29Read stuff that the UK guys love, right?
- 6:31Yeah, so to your point, James, you know, back in the day, even when you
- 6:36looked at motor mounts, which were a big deal, going to urethane motor
- 6:39mounts, now you have companies, BFI, you have ECS putting out their own.
- 6:44And back in the early days for the Volkswagens, we're talking early
- 6:46days is in the two thousands.
- 6:47VF engineering was a big name making urethane motor mounts.
- 6:50There's probably, you know, other.
- 6:52Bunch of others.
- 6:53So there's different durometers of urethane, right?
- 6:56Which means the strength and the density of the urethane.
- 6:59What it can withstand.
- 7:00It's interesting when you dig into that stuff, because not all urethane
- 7:03components are created equal.
- 7:05Does Powerflex have its own proprietary formula, their own like standards?
- 7:09I know there's a purple series and a black series and different things.
- 7:13Do you want to kind of expand upon that and, and just talk about,
- 7:16you know, what makes them special?
- 7:17So you're going right to one component of our parts, the, the urethane
- 7:22itself, taking a step back out of that.
- 7:25Powerflex is an engineering company.
- 7:26I mentioned earlier that at, at the time there was a, there was a bit of
- 7:30whatever fits a hole, we need to pour this thing in a hole and basically take
- 7:33up the same space as a stock bushing.
- 7:35And that's, that's your urethane part.
- 7:37Powerflex approaches this differently.
- 7:39Every part we do is engineered some of the basic urethane bushings.
- 7:42We, we would call a top half bushing.
- 7:43It's a two pieces go in from either side and then a stainless
- 7:46steel sleeve in the middle.
- 7:48And it's just a, a real general approach to a bushing.
- 7:50But we have a lot of more unique bushings up to some of these
- 7:55things that are mono ball.
- 7:57Urethane mono ball, which is pretty super cool.
- 7:59We, we also have mono balls encased in urethane.
- 8:02We have all kinds of tools at our disposal from the engineering
- 8:05standpoint to make something that is going to last well, et cetera.
- 8:08But the urethane specifically, yes.
- 8:10What we do is proprietary.
- 8:12In fact, it's, we just got a surprise for one of the, one of the components that
- 8:16only we use in our urethane A as well.
- 8:19It's used in another industry, clothing industry for your Lycra and spandex.
- 8:23Interesting.
- 8:23It's a small component in that, but that's unique to us and we know that
- 8:28because all of a sudden in the world material shortage, it's gotten kind
- 8:31of wild and hard to find that stuff.
- 8:33So we have a unique urethane.
- 8:35It's part of the reason we can offer a lifetime warranty because we do
- 8:37things a little bit differently beyond the control process and so forth
- 8:41in the actual manufacturing of it.
- 8:42The formula is unique.
- 8:44And then you mentioned we have different durometers, so we do have.
- 8:47You said a black series, which we, we have the Power Flakes black series,
- 8:50which is our 95 Durometer, pretty stiff stuff for a more track focused car.
- 8:56If you have a track car, if it's really hopped up, you'll
- 8:58get all black series stuff.
- 9:00And then our other series, our, our primary series is just.
- 9:04The Powerflex series.
- 9:05So it's not that it's purple.
- 9:06It could be purple, it could also be yellow, purple.
- 9:10Would being an 80 durometer, yellow being a 70.
- 9:13Durometer could be red, which is a 65, 65.
- 9:16It could be black if black happens to be the right durometer for the application.
- 9:20So it could be that 90.
- 9:21So we have that full range, but again, it's an engineered product
- 9:25and we need to decide per car, per location what the correct urethane.
- 9:31To use what, how much, um, you need.
- 9:34So in, in my history, early on in those, in the BMWs, the old five series, six
- 9:38series, these for us big heavy cars, not, you know, they've, they've added
- 9:42another thousand pounds to 'em in modern times, but big heavy cars and all the
- 9:46braking load is carried by this one bushing in a thrust arm in the front.
- 9:51That thing has to be a black bushing because the amount of load you're throwing
- 9:54in this thing, and, and you know, guys were modifying different series parts.
- 9:58There was a big scramble early on when I was getting into BM BMW stuff of,
- 10:02well it's gonna live in this location.
- 10:04Turns out Powerflex does.
- 10:06But in that location.
- 10:07Needs to be a black 90 durometer bushing.
- 10:09Makes sense.
- 10:11That leads me to another question in some other industries related
- 10:15to the performance side of, of the automotive world that we all live in.
- 10:19When there isn't a part available, I'm sure the catalog is extremely
- 10:23large for Powerflex, but when there isn't a part available, is there the
- 10:27ability to send it in and say, Hey, can you create this for my, you know,
- 10:3170 8:00 AM C Rambler or whatever, you know, I'm just making this up.
- 10:35Is that an available option with Powerflex or is it gotta be on the shelf?
- 10:39It's gotta be something that everybody wants.
- 10:41It's not a lot of custom work being done, but if there's enough demand,
- 10:45we've seen it in the past where they've actually taken that into consideration.
- 10:49Say, Hey, nobody else offers this solution for this.
- 10:51It might as well be us.
- 10:52I don't remember exactly which model Porsche, but it's a uh, Porsche rear
- 10:56trailing arm bushing that you cannot buy by itself from the factory.
- 11:00You have to buy the entire trailing arm, which will cost you upwards
- 11:04of a thousand something dollars.
- 11:06When you could just now come through us, replace the bushing, which is 99% of the
- 11:10time, the only thing that goes bad, and save yourself a lot of money and have
- 11:14a way better product with a lifetime warranty, which is something you're also
- 11:17not gonna get out of an OEM product.
- 11:19If there's enough demand for something like that, then, then yeah,
- 11:22they'll uh, certainly look into it.
- 11:24We have some one-off parts like that.
- 11:25We have, we have something for a Jeep Grand Wagoner that's, or a Grand Cherokee.
- 11:31That's, that's a little bit odd for us in general.
- 11:34We got over 10,000 SKUs, so if we don't have the part for your car, I'd
- 11:38be surprised if it fits our model.
- 11:40So, you know, your example was a MC Rambler.
- 11:43That's probably not a Powerflex car, so probably for you, unless
- 11:47you had a hundred other buddies that thought that was a really good
- 11:50idea, we're not in the business of.
- 11:52Custom solutions.
- 11:53We're in the business of production and we have to be, to be able
- 11:56to produce at the quality we do.
- 11:58We have to have some volume to be able to make molds that we can spend as much money
- 12:03as we spend on molds to be able to produce the level of product that we produce.
- 12:06So there, you know, I'd love to say we do everything, but we certainly, the market
- 12:10we serve, we cover it extremely well.
- 12:13And if there's something we don't cover, that's a surprise to us.
- 12:16We picked up 2000 twos, BM bmw, 2000 twos.
- 12:18We, we got a lot of requests for those and we said, you know, it is a whatever,
- 12:2250-year-old car, 60-year-old car.
- 12:24Sure if there's enough interest, we will do that for you.
- 12:26You got me really excited there because you said Jeep Grand Cherokee,
- 12:29which is what I was actually hinting towards because I need some bushing
- 12:34upgrades on my Jeep Grand Cherokee.
- 12:36So now that I know you got something, I'm definitely gonna be looking in
- 12:39the catalog to see what's there.
- 12:41So you gotta make sure it's the right one though.
- 12:43That's true.
- 12:43That's true.
- 12:44It's weird that Jeep Grand Cherokee does stick out.
- 12:47I mean, we make one part for one series of that vehicle one production
- 12:51series and stuff like that happens with Powerflex because nobody else
- 12:55makes a part that will hold up.
- 12:56So the fact that we can engineer a solution that we have a lifetime warranty,
- 13:00but it doesn't matter about the warranty.
- 13:01We have the lifetime warranty because we make a part that's a lifetime part.
- 13:05So our ability to make a true lifetime part for some applications, and if nobody
- 13:09in the aftermarket has been able to do it, then sometimes we raise our hand
- 13:12and say, sure, we'll knock that out.
- 13:14Jake and I were talking a little bit before this, I don't know if you've
- 13:16ever been to London, or I think this was more prevalent maybe 10, 15 years ago,
- 13:21when they had all those black London taxi cabs, because they had about a
- 13:23hundred thousand of them out on the road.
- 13:25They had a power steering rack bushing that failed about
- 13:30every six to eight months.
- 13:31And given the number of those things out on the road, and of course the,
- 13:35you know, the constantly running around, that was a huge expense.
- 13:38So they called Powerflex and said, we can't solve this problem.
- 13:41Can you make a bushing for us?
- 13:43So we made exactly one run of bushings to cover all the cars
- 13:46and never had to make 'em again.
- 13:48So again, if you happen to have a London taxi cab, we would have that unique one
- 13:52bushing for you because we are the guys.
- 13:55In the world that can solve a problem.
- 13:56Nice.
- 13:57So, you know, that's really awesome to get the background of the company
- 14:00and you know, for those of you that are listening, that are using
- 14:02Powerflex, you know, it's good stuff.
- 14:04I mean, I highly recommend it.
- 14:05It's in our Volkswagen, BMW and Miata builds.
- 14:08If you go to our website, it's always listed on our buildout sheets,
- 14:11especially for the Volkswagens struck mounts on those cars are notoriously
- 14:15terrible in the fourth generations.
- 14:17And the same is true of the real trailing on bushings.
- 14:19Now, I'm probably throwing out for the new listener a bunch of
- 14:22terms that they don't understand.
- 14:24All of this stuff is related.
- 14:25To suspension.
- 14:26And what's really cool about the Powerflex website is they have an what they call
- 14:30an alignment one oh one page where they kind of go through all of the terminology
- 14:36and, and different pieces and, and parts of how your suspension works.
- 14:39And so we wanted to spend some time with Jake and James and talk about this so you
- 14:43guys could learn more about the dark art and kind of black magic of setting up a
- 14:48car and what's involved in that and how those powerflex components play into that.
- 14:52So I think we really need to start off with, you know, that classic rule of
- 14:55three, the three big things we always hear about in suspension and alignment,
- 14:58which is camber, castor, and tow.
- 15:01And you've probably heard about Canberra the most.
- 15:03So let's start with that and unpack that idea and then dive into the
- 15:08other two and then learn about how they relate to each other.
- 15:11Alright.
- 15:12I feel like I can talk about this stuff and, and my, uh, viewpoint is more from
- 15:17track, car, race, car point of view, and certainly, and I, and I can relate that
- 15:20back to street stuff, but that's, that's my foundation or that's my expertise
- 15:24is in the, really in the racing world.
- 15:25So, you know, it's simply put, camber is the angle of your wheel, tire to
- 15:32the ground or, or how it is related perpendicularly to the ground.
- 15:37Um, and basically defines what your contact patch is on your tire when it's
- 15:42loaded, when your car is loaded in a turn.
- 15:44So I suppose that's when it matters the most.
- 15:46So if I had a car with zero camber, that means that my tire is
- 15:49standing straight up in the air.
- 15:51That means that I have a perfectly even contact patch left to right when
- 15:55I'm driving in a straight line or when I'm braking in a straight line or
- 15:59putting power down in a straight line.
- 16:00So if I'm a drag guy, I wanna have all that contact patch in a straight line.
- 16:04If I wanna stop my best.
- 16:06Zero camera is fantastic because I have all my contact patch
- 16:10when I'm in a straight line.
- 16:11But if I'm driving this thing on the track, autocross, whatever it is, and
- 16:15I plan to turn a little bit, once the suspension starts loading and moving,
- 16:19then the whole thing changes a little bit.
- 16:22I need negative camera so that I basically can roll my car, my
- 16:26platform, up onto that camera.
- 16:28So maybe a number that rings in my head is three degrees or so.
- 16:31Three degrees up front.
- 16:32Negative camber.
- 16:33That means the top of the tire's tilted towards the center of the car.
- 16:36And if I, if I had a protractor, I guess that's the tool I would use in.
- 16:40School, I could measure three degrees between where the tire
- 16:43is now leaned inward to where it would otherwise be vertical.
- 16:46When I load the car, when I turn, then that loads the car essentially
- 16:50to straight, which is how I think about what maybe an optimum camra is.
- 16:54Of course, that's tire dependent.
- 16:55It's car chassis dependent.
- 16:57It's suspension design, of course, but once, once, we're talking
- 17:00about aftermarket parts here, which certainly is one aspect of Powerflex.
- 17:03When I'm thinking about aftermarket parts on a car.
- 17:06If I have soft springs or Stockish Springs, then.
- 17:10My car's gonna roll a lot more, and so I need more camber for it to roll up
- 17:14onto, versus if I have stiff springs, I, I reduce that roll a fair amount.
- 17:18And then I'm thinking more about the tire flex and so forth.
- 17:20Yeah.
- 17:20And then every bushing in the suspension, whether it be a struct
- 17:24mount, a control arm, a sway bar, bushing, all adds deflection.
- 17:28Now I think a lot of people probably don't realize there's also deflection in the
- 17:31wheel bearing, depending on the setup.
- 17:32Right?
- 17:32Front wheel drives notorious for the hub and wheel bearings,
- 17:35you know, flexing during hard cornering and things like that.
- 17:38All of these things affect the camber of the vehicle, and that
- 17:41offsets your contact match.
- 17:44Now, we've talked a lot about negative camber, and I, I'm seeing
- 17:46on the site, you, you wanna dial in some negative camera for better
- 17:49cornering, uh, capabilities.
- 17:51But is there ever an instance where you would want to have
- 17:53positive camera clown car?
- 17:57There's a specific reason why I'm asking too, but I, I'll
- 17:59wait to hear the answer from my foundation, uh, which is modern cars.
- 18:04There's one minor instance.
- 18:06Well, I say in my world, there's one minor instance.
- 18:09For some reason in old cars, and I don't know the, the suspension geometry
- 18:12in those older vehicles, but positive camra used to be a thing positive.
- 18:15Camra used to be in a thing in like the whatever, twenties,
- 18:18thirties, that era car maybe.
- 18:20But again, don't hold me to that because I don't really know those cars.
- 18:22But when I think about positive camra and I say, well, Camra is needed
- 18:28so that when your car loads in a turn, that it, it can roll up on it.
- 18:32And, and a, a lot of times that means that I'm thinking about that outside tire,
- 18:36but if I'm only turning one direction.
- 18:39Then it also matters what the inside I, I don't have to optimize
- 18:43for left turns and right turns.
- 18:45I can just think about optimizing more for one direction turn.
- 18:48So certainly our friends in na, NASCAR and the dirt world and all,
- 18:52all that who are always turning left have a fair amount of negative
- 18:56camera in their, in their right side.
- 18:58They have positive camera in their left side because when that car loads,
- 19:01again, it's, it's loading up now.
- 19:03That's the NASCAR world.
- 19:04But there's also this little track up in Connecticut that we go to Limerock
- 19:08Park, which has one left hand turn and then everything else is right.
- 19:12So we would sometimes, um, sacrifice our setup or consider like a zero
- 19:17camera or maybe a little bit.
- 19:19More of a positive camera on that, on that right side.
- 19:21Again, just because we're, we're gonna sacrifice one turn to be faster in
- 19:25seven others at that specific track.
- 19:27Yeah.
- 19:27And what you said about vintage cars is absolutely correct.
- 19:29And it has to do with the geometry of the suspension and the springs that they used
- 19:33to use and the real, real early cars.
- 19:34I mean, you were talking about, you know, opposed leaf springs where they
- 19:38went perpendicular to the body line of the, of the center line of the car.
- 19:42So they almost acted like a sway bar, and then they decided, oh, let's rotate them.
- 19:45So they're parallel to the body.
- 19:47You know, you really didn't see the changeover until, I'd say the late
- 19:51fifties, early sixties, especially out of Lotus, because, you know, uh, Colin
- 19:56Chapman stole the design for McPherson and modified it and call it his own.
- 19:59But until the McPherson suspension was created, you had these.
- 20:02Odd positions in suspension geometries because we were still figuring it out.
- 20:07And then the McPherson setup became standard front and rear on a lot of cars.
- 20:11And then, you know, now double wishbones, it's, it's kind of
- 20:14changed the dynamic again, you know, all these kinds of things.
- 20:16So to your point, I think it goes along with the evolution and as
- 20:19we've progressed and we've made giant changes in suspension, geometry and,
- 20:23and the mechanics of it, we've gone more and more negative Canberra now.
- 20:26Not stance, bro.
- 20:27Negative camber, no offense.
- 20:28So those guys are listening.
- 20:29Know, eight, nine degrees of Camra looks cool when you're parked, but doesn't
- 20:33really work too well on the track.
- 20:35What do you think about that, James?
- 20:37Well, I'll tell you, we, anything anybody does with a car is our thing.
- 20:42So that's, that's, uh, you know, while I don't currently drive a stance car,
- 20:46honestly, I appreciate what people do.
- 20:48I appreciate what, uh, what limits people push.
- 20:51So, you know, a stance car isn't necessarily my thing, but.
- 20:55Guys, I mean, stylistically, stylistically they look cool, the
- 20:59wheels tucked up under whatever.
- 21:00But we often find it really funny when the Stan Pro guys, you
- 21:04know, we use that term lovingly.
- 21:05Alright, let's just put it that way.
- 21:07You know, when they do come to an autocross or a track for the first
- 21:10time, they start to realize cam's gotta start to come way more positive.
- 21:14To get that car to actually turn and do something on track that is, let's say,
- 21:18amenable to the result we're looking for.
- 21:21I'll, I'll tell you though, and it's interesting, I, I think about
- 21:24oddball exceptions to certain rules.
- 21:26We were racing, touring cars in, uh, the early two thousands and those touring
- 21:31cars with the specific tire that we were on, which is, which was a street drive
- 21:35tire, not a, not a true racing slick.
- 21:37We consistently had six plus degrees of Canberra, and that's
- 21:40in a rear wheel drive car.
- 21:41And some of the front wheel guys had.
- 21:44Eight to 10 super odd situation where we had a, a tire with a very soft
- 21:48sidewall, which gave, so it, you know, the, you had to support that
- 21:52with more camra, you know, and maybe that's how all this stuff derived.
- 21:55Anyway, you used to see these touring cars with tons of cam.
- 21:58So that's the race look.
- 21:59And that's what, that's how I want my car look, might be outside of Camra.
- 22:02You got two more components to our rule of three, right?
- 22:04You've got castor and tow and they're all actually related to each other.
- 22:07So let's talk about Castor for a minute.
- 22:09I didn't write this part of the Powerflex website, I don't think.
- 22:12Maybe I chimed in on it, but, and I can be wrong on this stuff.
- 22:15I, and I'm, I'm pretty content being wrong.
- 22:16I am lots of days, lots of times.
- 22:18So, um, so castor, I, I would call castor.
- 22:22Whenever I say castor, the next thing I always say is.
- 22:26Dynamic Camber.
- 22:27So I, I think McPherson struck car because that's, that's what I deal with
- 22:31for the castor can be in other types of suspension design, but basically it's,
- 22:36well, I'll take the suspension out of it.
- 22:37It's how much camber is gained when you turn your wheel tire package
- 22:42left or right off of center.
- 22:44And so, and, and why I say it's dynamic, camber castor is awesome because if I
- 22:48have a car with enough built-in castor, first of all, it self centers when
- 22:52it go, when it drives down the road.
- 22:53So that's, that's kind of nice.
- 22:55The, a nice thing, a nice streetcar thing about.
- 22:57Caster, but also it gives me the ability to have that straight line acceleration,
- 23:04tire loading contact patch, that straight line braking where I'd like less camber,
- 23:08maybe I don't want have so much camber built in because I want that better
- 23:12when my wheel is straight contact patch.
- 23:14But then when I turn the wheel, if I have a lot of cam in the car, then I'm
- 23:17adding the camber that I didn't have when my wheel was straight to when I
- 23:21need it the most when my wheel is turned.
- 23:23So for BMWs, we like a ton of caster in the front and that is kind of.
- 23:28What helps us fight some of the problems inherent with the McPherson strut
- 23:32design, or in my opinion, inherent with a McPherson design where you, you don't gain
- 23:36camera, if anything, you often lose it, uh mm-hmm When you, when you load your car.
- 23:39And that's 'cause of the, well, let's call it what it is, a single point of
- 23:42failure and that strut bearing, right, that the power flex bushings try to
- 23:45overcome because you have a massive amount of torque load being put on a single
- 23:50point at the top of that strut tower.
- 23:52If you had a double wishbone, you have three points to mount to.
- 23:55So it's a much sturdier design, but it takes up a lot more space.
- 23:58And you kind of see it on the more exotic cars that are built,
- 24:01you know, around tube frame.
- 24:02You're not gonna see that around, or a tube frame or mono cock design.
- 24:05You're not gonna see that on your typical front wheel drive Honda.
- 24:08They're just, that takes up way too much space.
- 24:10You know, it would also be 12 feet wide to make it all work.
- 24:13So I get your point.
- 24:14So how does tow play into the equation, man?
- 24:18What to say about tow to tow is where your.
- 24:21Tire is pointed, left to right, independently of what is going
- 24:25on on the other side of the axle.
- 24:27So if I have my steering wheel centered and my car is going straight.
- 24:32If I have tow out, that means that both of my tires are now pointing out.
- 24:37They're almost fighting each other given that they're
- 24:39pointing out if I have tow in.
- 24:41Both front tires are pointed in towards each other, so a car with tow out to me
- 24:46can be a bit nervous because you have both front tires initiating a turn,
- 24:51and so your car is kind of telling.
- 24:52Which way you want me to go?
- 24:53Which way?
- 24:54Which way, which way?
- 24:54And it's, it is just kind of nervous as you drive it along
- 24:57when it's taken to an extreme.
- 24:58But of course sometimes we want something that's nervous or in a
- 25:02better word, or a, or a more compelling word, agile, ready to perform.
- 25:07And so I like tow out because tow out is a tool that gets your car pointed for you.
- 25:13Tow in is in, in strictest sense, tow in neither tire's, really
- 25:17excited about doing anything.
- 25:18And so it's, it's a little bit more benign.
- 25:21Your, your car with tow in is pretty content to just go in a straight line.
- 25:25'cause both tires are, are kind of working that way.
- 25:28Now that said, in my street world, and especially when we start talking about
- 25:32all these things that are related, right?
- 25:33So if I have a car that I set up for street use that has more
- 25:37camra in it, because I want that, I want it, I want it to perform.
- 25:41One of the bad things about tow is that because your tires aren't rolling straight
- 25:46unloaded, they're kind of pointed a direction that's fighting each other.
- 25:50You start to lose some rubber, right?
- 25:52If your tires are working against each other, something's gotta take
- 25:55that hit, and so it's tire wear, and so you start killing tires.
- 25:58So a lot of times I think about zero in my toe for a street car, just so
- 26:02I'm not beating up my tires so much.
- 26:05When I think about tow on the racetrack, I said earlier, maybe tow out makes the
- 26:09car more eager and ready to perform more.
- 26:11Eager to go into a turn.
- 26:13I call it.
- 26:13I call it dirty.
- 26:14Yeah, there you go.
- 26:16It's, yeah, it can be, and again, we're, we're talking powerflex, right?
- 26:19So Powerflex bushings.
- 26:21Go on, streetcar.
- 26:22So we're, we're talking about streetcar stuff or streetcar based stuff.
- 26:25Sedans, we're not talking about formula cars or, or things that are more exotic.
- 26:28There are some absolute truths in sedans that aren't absolute in the
- 26:32automotive world or the racing world, but some, some absolute truths in sedans.
- 26:36There's always a compromise.
- 26:37It's never optimized for track performance.
- 26:39There's so many things, whether it be using a McPherson strep
- 26:42because it's cost and packaging, and that's the reason to do that.
- 26:45Or if we're taking some sacrifices for the street drivability, how do I want
- 26:50this thing to perform on the street?
- 26:51Because, you know, us people that are, that are out there flogging
- 26:54these things on the track.
- 26:55We're the, we're the strong minority.
- 26:56We're not who they designed the car for necessarily.
- 26:59They might give us some good stuff, but they didn't say, let's
- 27:01make this thing a track killer.
- 27:03So one of the compromises, if you ever park your car in a parking lot and
- 27:07you like to make those tight turns, you probably want a little Ackerman
- 27:10built into the, to the steering.
- 27:12So.
- 27:12Ackerman is dynamic tow.
- 27:15So based on steering rack placement, um, I wouldn't expect my inside tire
- 27:20and outside tire to necessarily turn at the same rate or same amount of angle.
- 27:24So because of that Ackerman that's built into the car, there aren't absolute
- 27:28rules for what tow should be on the track or in a performance application.
- 27:32And sometimes a specific tire is going to want a specific thing also.
- 27:36So whether it's the Ackerman of the car or what the tire wants.
- 27:39And so there is, to me, there is no rule on what I want for tow.
- 27:42I, I can say, yeah.
- 27:43For sure I'm gonna want negative camra and I'm gonna want about this
- 27:46much Every time I test a, a new race, car and tire, we have to figure out
- 27:51whether it likes to tow out or tow in.
- 27:52Probably tow out.
- 27:54That's probably the, the slight nod, but sometimes tires like to tow in.
- 27:58So I've heard that there's always different instances and, and to your
- 28:01point, setups for different tracks.
- 28:03Like you were talking about lime rock and whatever, but maybe they're wives tales.
- 28:07Maybe it's, you know, unproven science, I don't know.
- 28:09But I've also heard that tow out helps the car turn in quicker.
- 28:13And tow in is designed for stability, especially high horsepower
- 28:17rear world drive cars or nine elevens, I'm gonna say that again.
- 28:20Or nine elevens keeping them under control.
- 28:23So a little bit of tow in, in the rear helps stabilize the rear end of
- 28:26the car, whereas tow out in the front gives you quicker turn in and like you
- 28:31said, sacrificing the opposite side of the car because it's also trying
- 28:35to go, you know, turn the other way a little bit going into the corner.
- 28:38Yeah, I think that's generally correct and that's, you know, that's,
- 28:41that's kind of what I would default to for setting up a street car.
- 28:44If I wasn't zeroing the front.
- 28:46I always add a little bit of tow in on the rear of a car because I, I do want
- 28:49that stability if I'm at the racetrack, I have to start making choices, right?
- 28:52I've, I've got a box of tools and depending on what type of
- 28:55car I'm driving, I could have a big toolbox or a small toolbox.
- 28:58If I have a, a pure stock car, I don't have a lot of tools in my toolbox.
- 29:02I have tire pressure.
- 29:03For the most part, if I have a race car, I may have a bunch of spring
- 29:07adjustments, height adjustments, shock adjustments, geometry adjustments.
- 29:11My toolbox is a lot bigger.
- 29:13Yes, tow in in the rear can stabilize the car.
- 29:16When I'm thinking about racetrack as well, we talked about tow in, tow out the, the
- 29:20less of either that there is, the faster the thing rolls in a straight line.
- 29:23So I'm also careful, especially on a track with long straits, I
- 29:27consider how much I'm willing to drag the tires down those straits
- 29:31and how much speed I'm sacrificing.
- 29:32But then there's also situations, you know, I've been at the racetrack in.
- 29:36No matter how big my toolbox is, I can't get this stupid car not
- 29:40to initiate the turn necessarily.
- 29:42That's, that's a front end job, right?
- 29:43The front end.
- 29:43You turn the wheel, it's initiating the turn, but once I'm in the turn and
- 29:47loaded, I can't get the car to rotate.
- 29:50Is the tow in that I have in the rear to stabilize the car, the thing I
- 29:53want or would a little tow out or a little less of that toe in whatever,
- 29:56and we've run tow out in the rear.
- 29:57Sometimes you just have to have that tool to turn the car.
- 30:01Same thing, and, and you're, you're dead on in the front.
- 30:03Yeah, sure.
- 30:04I think that the, the tow out typically makes a car a little bit
- 30:07more darty or a little bit more active right at that initial turn
- 30:10initiation point, but I can usually.
- 30:13Get my car to initiate the turn.
- 30:15And again, I have other tools in the toolbox.
- 30:17I have a sway bar, a, a shock and some other things often on a hand hand brake.
- 30:21You know, we, we got those two.
- 30:22Yeah.
- 30:23Rip that hand brake.
- 30:23Go for it.
- 30:24Yeah.
- 30:25There's, there's other tools in the toolbox to get that
- 30:27immediate initial turn in.
- 30:29And a lot of times what I'm thinking about is how do I make this car get
- 30:33all the way through the corner, right?
- 30:35And then I'm starting to think about balance a car.
- 30:36So I really think about tow, personally.
- 30:39I think about tow more about what's happening mid corner and steady
- 30:43state once things are loaded up.
- 30:44And that's why it comes to that Ackerman question.
- 30:46What, what's the Ackerman built into the car?
- 30:48What does the tire want?
- 30:49And then therefore, what maximizes grip midterm.
- 30:51No, and that's a really good point you bring up.
- 30:53And I think what many people may not realize is the three, you know, the
- 30:57triumvirate we've been talking to here, Canberra, castor and tow apply to the
- 31:01rear as much as they do to the front.
- 31:03But the other thing that's important to realize is that, you know, you
- 31:06mentioned about adjustability of suspensions and people will go out and
- 31:10buy all it's really cool components, whether it be dual reservoir olins
- 31:15or muons or whatever they are.
- 31:17Or you know, it's a guy with a set of coney oranges, you know,
- 31:19you know, it's all over the map.
- 31:20Progressive springs, coil overs, you know, dual coil overs
- 31:24and all this kind of stuff.
- 31:24But the one thing that's always funny is the guy that's like, well, I'm gonna
- 31:27go change the ride height of the car.
- 31:29And doesn't do.
- 31:30The rest of the math doesn't realize that changing the height even, uh,
- 31:34the smallest amount actually changes.
- 31:36Those other three things we've been talking about, the caster, the camra
- 31:40and the tow are suddenly outta whack.
- 31:42And unless you have the ability to realign the car on the spot, the change you
- 31:46just made probably made your car worse.
- 31:48Yeah.
- 31:49Ride height is a good tuning tool.
- 31:50It's great on the protein when we, we have a setup pad and we, okay, we change
- 31:54the height, throw the car on the pad.
- 31:56See, you know, get the, get everything else right.
- 31:58How much things change, of course, depends on the suspension design.
- 32:02It also depends on what window you're working in within that suspension design.
- 32:06I can tell you on A BMW, one of my favorite tuning tools, and this
- 32:10is when I'm dragging a car to the track myself, it's a race car.
- 32:13I'm gonna get under the, it was a street car.
- 32:15I wouldn't get under it.
- 32:16I'd just say, ah, well I'll just drive it differently.
- 32:18But given that I'm gonna do a little bit of work here, but I'm
- 32:20doing the work, I don't have the guys on the team doing the work.
- 32:22I'm not gonna do a lot of work.
- 32:24Raising and lowering the rear works out pretty well for us because given
- 32:28that suspension design, there's pretty much no camber change and
- 32:32pretty much no tow change within the window that I'm working in.
- 32:36Right.
- 32:36And height adjustments, which is, you know, five mil, 10
- 32:38mil max, something like that.
- 32:4010 mil would be super big.
- 32:42However, on the front of that car, totally wouldn't touch it.
- 32:44You know, I don't know if it's gonna mess with a cam that much.
- 32:47Definitely gonna mess with my toe.
- 32:49Yeah, it's, it's one of the things that I consider for sure, we talked a lot about
- 32:52these three things, the triumvirate, but we're, we're also talking when I have
- 32:57my powerflex hat on, when I think Well, and how does Powerflex relate to this?
- 33:01I think a lot of times people consider these as.
- 33:04Measured numbers, they are right.
- 33:05You, you measure camra, that's super simple.
- 33:07You measure castor a little bit more complicated process, but
- 33:10you, but it's a measurable thing.
- 33:12But what you're doing is measuring these things and optimizing your
- 33:15car while it's sitting still.
- 33:17That's not the real world or not the one that we live in, right?
- 33:21Because we don't care what the car does when it's sitting still.
- 33:23We we're men of action.
- 33:24We wanna see what this thing does when we're flogging it, when
- 33:26it's fully loaded, et cetera.
- 33:28So that's a different set of numbers.
- 33:30Sure.
- 33:30We we're using what it does, sitting still on a setup pad or an alignment
- 33:34rack as a baseline for what that is.
- 33:36That's not really what we're seeing on track.
- 33:38You know, if I make a camera change, I'll note the difference on track.
- 33:42The easiest way to, to note that or to, to keep record of that
- 33:45is what it's doing statically.
- 33:47But what I care about is what it's doing on track from the powerflex side of
- 33:50things, we do have adjustable bushings.
- 33:52We have a range of some pretty cool parts to, to add.
- 33:56Canberra, take away cam.
- 33:57You know, add, add a full range of adjustment.
- 33:59I, I say Canberra, but more things, role center, things
- 34:01we haven't even gotten into.
- 34:02We do have that range of bushings, but more importantly, and in every
- 34:06bushing we make, when you have a bushing that is stiffer than stock.
- 34:12That has more control than stock.
- 34:13When you're in that loaded up operation of the car, you keep the suspension
- 34:18from moving and flexing as much.
- 34:20If it was a race car, I'd be mono ball.
- 34:22I'd be straight up solid, and it would be exactly what I wanted it to be, not.
- 34:27I've, I've done this as a guy that also engineers and designs things.
- 34:30I sometimes get put in odd situations.
- 34:32One of these was riding on top of a motor in a car as it drove around
- 34:36the parking lot at some decent speed.
- 34:37So I could sit there and watch things move and so forth.
- 34:40I probably could have done that with a GoPro, but it was
- 34:42more fun the way you did it.
- 34:44It was more fun.
- 34:44It, yeah, the, the guy driving the car loved it.
- 34:47But you know, in parking lot speed.
- 34:48So we're talking like 10, 15 miles an hour.
- 34:50If I'm really working hard, you can see the top of a McPherson strep, for example.
- 34:55You can see that thing move a quarter inch plus, which is a huge amount of movement.
- 34:59So if I think about, well, I'm gonna add 0.3 degrees of cam, and that's
- 35:04maybe an eighth of an inch or something like that of movement to get that
- 35:07angle change and this thing's moving around a quarter inch while it's
- 35:10being loaded at 15 miles an hour.
- 35:12You know it's gonna be max load when you're on the racetrack.
- 35:15The Camra is who knows what.
- 35:16So not ideal.
- 35:18So having bushings that are stiffer, we're a street track product, so they're stiff.
- 35:22If they're black series, they're, they're all stiffer.
- 35:25But in the regular series, we add as much stiffness as is reasonable within
- 35:29some clever tricks to make it so that this thing doesn't beat me to death.
- 35:33Right?
- 35:33That's why road cars aren't made to be the stiffest things possible.
- 35:37They're made to fit this nice balance and maybe be your Porsche is gonna
- 35:41be a stiffer balance than your whatever your Audi, S-U-V-S-A-V,
- 35:45whatever, whatever that is.
- 35:46It's made for a little bit different target market.
- 35:48Either way, they're not made to be super, super stiff, which is what
- 35:52we would want for performance.
- 35:53So we can achieve those balances sometimes with a properly designed part.
- 35:57And one that we're willing to spend a little bit more money for.
- 36:00So that's, you know, we're also not making $5 OEM bushings.
- 36:03Our stuff may be 10 x the cost, but it's worth it.
- 36:06You get kind of more of everything.
- 36:08Absolutely.
- 36:09And there's give and take in all of this.
- 36:10And I think it, it funnels up into the concept of suspension tuning everybody.
- 36:15I think they do it by feel more than anything.
- 36:18Right.
- 36:18And to your point, it's very hard to say, how much is my strut mount
- 36:22deflecting at 15 mile an hour versus 60 mile an hour versus 80 mile
- 36:26an hour, or whatever it might be.
- 36:27So I wish there were more sensors, I wish there was more empirical
- 36:30data that we could collect as a, you know, kind of a layman versus what
- 36:34the pros have available to them.
- 36:36You know, all the type of telemetry that they're able to collect
- 36:38from every corner of the car.
- 36:40So some of it is, is black magic.
- 36:42Right.
- 36:43In in some respects, would you say, is there a formula to follow certain things
- 36:47that guys and gals should be doing versus other upgrades to the suspension to.
- 36:53Get to that tuning stage before we kind of get into the deeper talks
- 36:57about, you know, alignments and, and, and bump and squat and all these other
- 37:01kinds of kind of advanced features.
- 37:03In the introduction, we talked about, you know, a three-year-old
- 37:06car drives way differently than a new car because things have already
- 37:10started to break in, settle in.
- 37:11I think what a lot of people, as, as a pure starting point, make sure you
- 37:15know what you're starting with and I think people automatically make some
- 37:18assumptions that, Hey, I have this car and it's, it's like black box.
- 37:22This, this car is always this thing.
- 37:24You start with basic maintenance, right?
- 37:25If you're, if you're gonna take a car out on a track, you at least know what
- 37:29oil you have in the engine, right?
- 37:30You're, yeah, you're doing some basic maintenance to stabilize your platform.
- 37:33The same for the suspension.
- 37:35You need to first just make sure that the stuff that stock,
- 37:39if you plan to keep it stock.
- 37:40It's still working like it was intended or some reasonably close version of bushings.
- 37:45Do wear fast powerflex lifetime warranty?
- 37:48Well, it's because we're spending a lot more to make a bushing than the
- 37:51factory is when they, when they're making 30,000 car sets for a year of
- 37:55whatever model car those pennies add up.
- 37:58So they're saving some money here and there where they can, even if you have
- 38:01a Porsche, they're saving some money and there's an accountant involved in building
- 38:04your car like it or not knowing that you have parts that are working properly.
- 38:08And then really it depends on car model as far as what your weak
- 38:11parts are, what parts you need to address specifically on A BMW.
- 38:15I know that the front control arm bushing is a real problem for us
- 38:18because it takes a lot of that load.
- 38:20Or depending on, on design, I speak a lot of times towards three series
- 38:23stuff just 'cause it's so common.
- 38:24So maybe a front thrust arm bushing, again that's taking that braking load.
- 38:27We've done GoPros on these things and you can check us out on YouTube or I
- 38:30think they're link linked to our website and you can see some of that GoPro
- 38:33footage if there's a bushing like those.
- 38:35That has a void from the factory so that it, it's nice and cushy
- 38:38for that luxury car market buyer.
- 38:41When you look at our GoPro video of that thing in action and see it moving
- 38:44a half inch plus, that's probably one of those that you should have on your
- 38:48list, especially at the time of purchase of a, like a coil over suspension.
- 38:51Like a powerflex bushing is a great addition to a purchase
- 38:56of other suspension parts.
- 38:57When you're replacing your control arms that are worn out, Hey,
- 39:00let's replace the bushing too.
- 39:01When you're upgrading the performance of the car, you're doing
- 39:04coilers, you're doing sway bars.
- 39:05Gosh, let's make sure the stock stuff or the stock type stuff is working
- 39:09like it should, or let's optimize it a hundred dollars in bushings for the
- 39:13wheel and tire to be where thought it was or where it's supposed to be.
- 39:17Totally worth the investment.
- 39:18Especially when you compare it to like a thousand, a 5,000, what,
- 39:21you know, whatever dollar coil over that you're comparing it to.
- 39:24Yeah.
- 39:24And you know, I bring it up because we had this come across our desk recently.
- 39:28There's different contingents within GTM.
- 39:30There's some of us that are very intimate with, you know, Volkswagens and whatnot,
- 39:33and we had a guy, you know, ask us, Hey, I wanna get rid of the body roll
- 39:37on my, you know, 2005 Jetta diesel.
- 39:40And I'm like, well first things first.
- 39:42What is it you want to do with the car?
- 39:43Is it your daily?
- 39:44Is it gonna be parked?
- 39:45Are you, he's obviously not gonna track it or autocross it, but the thing is, what
- 39:49do you want to get out of the experience?
- 39:51Right?
- 39:51Going back to that tuning of the suspension, and I was like, I can
- 39:55recommend different things, but to your point, I'll recommend new bushings,
- 39:58control arms, things like that.
- 40:00If you're not ready for a car that's about to be lowered two inches, that's
- 40:04gonna ride really, really stiff.
- 40:06It might not be what's best for you and for, you know, your style of driving.
- 40:10So.
- 40:11Drive other people's cars, get a feel for what's out there and
- 40:14what those combinations are like because no two cars are, are put
- 40:17together the same to your point.
- 40:18But I think what's interesting about this part of the conversation is for the diy,
- 40:24just like this guy who's trying to put his kit together, you know, what should I buy?
- 40:27What should't I buy.
- 40:29Some of the questions that, that I even look at from my perspective having
- 40:33done this for years now is what can I buy that has powerflex already in it?
- 40:37Or if I'm going to do let's say control arms, which are some of
- 40:41the worst jobs depending on how they're designed, are there special
- 40:44tools for pressing the bushings in?
- 40:46'cause it is a kind of a pain in the butt.
- 40:48So what's some advice there and what are some of the components that, you
- 40:52know, we should be looking out for that may have Powerflex OEMed in them and
- 40:56we don't know that, you know, they're just rebranded a a couple of points.
- 40:59First of all, specific to your question, a lot of our dealers package parts together.
- 41:04So as Powerflex.
- 41:05We generally are a bushing seller, or we have, we have some pieces that are
- 41:10a bushing in a bracket and, and are a little bit more extensive, but our
- 41:13dealers who are experts in their specific mark will offer the powerflex bushing
- 41:19with the control arm that you need and sell it as, as a, you know, an FCP
- 41:24or a package or, or whatever that is.
- 41:27That's, that's great.
- 41:28Those, you know, that's, that's why we love our dealer network.
- 41:31Speaking from me as a bimmer world guy and a BM BMW standpoint, we have a lot of arms
- 41:36with bushings available and I can provide a, a complete solution for a purchaser
- 41:41instead of, you know, from Powerflex.
- 41:42Again, we're bushings only, you won't find us unadvertised.
- 41:46We don't do a lot of things.
- 41:47We we're proud of our brand.
- 41:48We, we do good work.
- 41:49People pay money for our brand, right?
- 41:51We we're not the cheapest guys on the block.
- 41:53So I don't think you find us snuck in places that nobody said,
- 41:57Hey, this is a powerflex part.
- 41:58So if you're looking at how do you get powerflex kits, get it from Powerflex,
- 42:02I say, we're not the cheapest.
- 42:04One thing that people should consider, and I think is so rarely
- 42:06considered you, you talked about control arms being a bear of a job.
- 42:10How many times do you wanna do that job?
- 42:12You know, in the BM BMW world, your control arm failed prematurely.
- 42:15That's how that works.
- 42:16On an E 46, it failed early.
- 42:18If you left it long enough, it took the tie rod with it.
- 42:21It all started because you've got this stock built to a budget control arm
- 42:25bushing that wore out and then allowed so much slot that it started wearing
- 42:30everything else out in the system.
- 42:32Instead of replacing that with the same OEM part and having to do it every
- 42:3660,000 miles, spend the money on the Powerflex with a lifetime warranty, again,
- 42:40it's not, it's not about the warranty, it's about the fact that we produce a
- 42:43lifetime part, put that powerflex part in the car, and then you won't have
- 42:46to do that greasy, messy job again.
- 42:48Or if you're paying somebody to do it, you're not gonna have to pay
- 42:51the 400 bucks or whatever it is for front control, just for the labor.
- 42:56For a front control arm, front control arm bushing, whatever
- 42:59else you have to do there.
- 43:00And let's not forget the alignment that you have to do every time
- 43:03you replace suspension bushings.
- 43:04To that point, we do offer some kits, like he mentioned with a
- 43:08bracket around it that's already been been engineered by Powerflex.
- 43:11Like for, uh, mark five, mark six, mark seven golf.
- 43:15The front control arm bushings, we offer a standard bushing that's
- 43:19a standard geometry replacement.
- 43:21We also offer a kit with anti lift properties and castor offset.
- 43:26It's like a degree of castor offset that already comes with its own bracket, that
- 43:31power flex in the UK machines in-house, um, and anodize and everything like that.
- 43:35We offer a similar kit for an R 35 GTR that they developed with
- 43:39Litchfield Motors over there.
- 43:41And we also offer other kits that come with their own brackets and such.
- 43:44So you don't have to do.
- 43:46As much work.
- 43:47Another good BMW related thing, E 36 and I believe E 30, front control arm bushings.
- 43:52Although our bushing does not come pressed into the bracket there, it
- 43:56doesn't require a press to install.
- 43:59Once you get the old bushing out, you can push that thing in with your hands.
- 44:02I've done it a hundred times.
- 44:03It takes 10 seconds to do once you get the old bushing out.
- 44:06I wish they were all that way.
- 44:07Let me tell you, don't we all.
- 44:08I have done so many fourth gen Volkswagen control arms.
- 44:12I don't even want to talk about it.
- 44:13It's a nightmare every time I do 'em.
- 44:16Yeah, a lot of our bushings are like that.
- 44:18The, he mentioned the top hat bushings earlier.
- 44:21A two piece design that you push one half in from one side.
- 44:25Yep.
- 44:25You push the other half in from the other side and you just jam a sleeve
- 44:28in the middle of it for the bolt.
- 44:29That doesn't require a press to do at most.
- 44:31It might require a vice or a C clamp, but you don't have to take that thing
- 44:34somewhere with a hydraulic press and, and hope that it's enough to jam it in there.
- 44:38It's something that just about anybody can do.
- 44:40You don't have to use the special factory tool that you don't have.
- 44:43You're gonna have to rent or buy or whatever.
- 44:45You don't have to use that because of the design of a lot of our bushings, you also
- 44:49don't need that tool to get the old stuff out, which would be the other use of it.
- 44:52Right.
- 44:53If I have a rear subframe that I really don't want to take off the car and
- 44:58take over to the press, et cetera.
- 44:59'cause all the other stuff I, you know, that makes that a 10 hour job
- 45:02instead of a, you know, a two hour job.
- 45:04You know, I just drop it some inches, four inches or whatever, find the
- 45:07trustee Sawzall and just get out there and cut out the bushings.
- 45:11And then if there's a sleeve, you just take a hammer and a
- 45:13chisel, pop the sleeve out.
- 45:15And then the powerflex bushings just go in so easily in most situations.
- 45:18Of course, there's, there's ones that, unfortunately the design of the car
- 45:21means that we can't make them like that.
- 45:23But certainly if ease of install is a potential factor, we nail that.
- 45:27Another interesting thing, I, I just wanna throw this in here, 'cause he
- 45:30mentioned that you don't have to be super careful if you don't have to have that
- 45:34tool to, to put the bushing back in.
- 45:36I've seen a lot of people that set them on fire and let them
- 45:40burn out, which is amazing to me.
- 45:42Whoever thought of doing that first, I just wanna give them a salute.
- 45:49It's better than the approach I take, which is keeping
- 45:51Schwab in tools of business.
- 45:52Right.
- 45:52All those, yeah.
- 45:54We, we don't tell people to set things on fire, but there's obvious risk to that.
- 45:58And gosh, the plume of black smoke is, yeah, no, no.
- 46:01Horrific, but.
- 46:02Effective.
- 46:03I'm sure it smells really bad and I would never recommend doing it,
- 46:06but I've seen videos of people doing it and it's kind of funny to watch.
- 46:10You know, as we go back to talking about the dark art of suspension
- 46:13tuning, you mentioned a couple times already, you gotta get an alignment.
- 46:16You gotta get an alignment and you know, most of us are probably used to, well
- 46:19I can go to the local shop and get an alignment for 30, 70, a hundred bucks.
- 46:24But is that really the alignment that we want after we've done, let's say a
- 46:28full bushing redo on the car, let's talk about the differences between a, like a
- 46:32standard two-wheel alignment versus doing a full fledged four-wheel alignment.
- 46:36And what doing that type of work would give us or, or yield
- 46:39us in the, in the long run.
- 46:40I'll tell you fir, first of all, even when we don't replace parts,
- 46:44you should do an alignment.
- 46:46It's crazy if on a typical car with a few links, and I'm thinking like BMW five
- 46:50link rear, if I loosened all those bolts.
- 46:53Then re-tighten them.
- 46:54My settings are gonna be obviously different just because there's
- 46:57enough slop and multiply it by all the bolts that you have.
- 47:00Things change when you have your car apart and put it back together.
- 47:03Absolutely.
- 47:04Do an alignment.
- 47:05I, I think it's a super common error.
- 47:07People don't think about that.
- 47:08I just lowered my car, put on some lowering springs.
- 47:11Wow.
- 47:12500 miles later I wore my tires out.
- 47:14Why is that?
- 47:15Well, every time you, you do any sort of suspension, work
- 47:18on your car, get an alignment.
- 47:19It's worth the money.
- 47:20Now I say it's worth the money, but sometimes I question that and
- 47:24it based and, and not as a general principle based on what you're getting.
- 47:28Right?
- 47:28If I think about it, you know, this is a little bit foreign to me, so I'm sure
- 47:31you're gonna be more experienced than I am, but if I take my car to an alignment
- 47:36shop and get a two wheel alignment, my, my front end a line, I think all
- 47:40they do on most cars, because most cars don't have that camera adjustment,
- 47:43most cars don't have castor adjustment.
- 47:45Maybe there's, we call 'em crash mounts, crash parts that the factory
- 47:48offers to change 'em, you know, 0.5 degrees or something like that.
- 47:52But there's really no adjustment available.
- 47:54Powerflex has some options there, so you can add that certainly.
- 47:57So what are they doing on that front end alignment?
- 47:59They're changing the length of my tie rods and getting my toes straightened
- 48:02out, and they're gonna call it a front end alignment and say, this is what
- 48:05the computer says about your car.
- 48:06Good to go.
- 48:07To be fair, that tow is what's gonna kill your tires.
- 48:10If you lower your car and you know, 500 miles later you won't be disappointed.
- 48:13But, you know, I don't think you get much from that when you go
- 48:16for a full four wheel alignment.
- 48:18A, a car is four tires to the ground, right?
- 48:20It matters what all four tires do.
- 48:21I don't, I don't think thinking about just what my front end is doing is a super
- 48:25smart, systematic approach because we're dealing with the system a lot of times.
- 48:29I don't necessarily see even a four wheel alignment from just
- 48:33a standard alignment rack again.
- 48:35Unless you have those adjustable bushings and adjustable parts really
- 48:38doing much, you're often, and again, depending on the suspension design,
- 48:42you may not even have no adjustments.
- 48:45You may have no adjustments in the rear of the car other than just give
- 48:48a read out of what this is because you don't have a tie rod, you, you don't.
- 48:52That's a tie.
- 48:52Rod by definition is, is gonna be a tow adjustment in the front.
- 48:55So is a four wheel alignment worth it if you don't have any adjustable suspension?
- 48:59Parts either from the aftermarket or built in this to the suspension of your car.
- 49:03You know, I think you've hit something that that's really interesting there.
- 49:06To your point, the general alignment shops are gonna make your car go straight,
- 49:09let's, let's boil it down to that, right?
- 49:11And, and you're on your merry way and you paid for this
- 49:14alignment and you're like, cool.
- 49:15The car goes straight and the steering wheel is straight and it's, I can
- 49:17let go of the, you know, I can let go 60 mile an hour, no problem.
- 49:21But I think one thing in all of that, in the four wheel alignment, if a guy
- 49:25really knows what he's doing, and this goes back to another thing, you know,
- 49:29the guys with the front wheel drives, oh, the, the back is just with the car.
- 49:32It keeps the rear end from dragging the ground.
- 49:34The one important thing that they can do on those machines in a
- 49:37general alignment shop is they can.
- 49:40Check the thrust angle, which most people don't realize is the distance of the
- 49:45front wheels to the back wheels and how straight they are in a square shape.
- 49:50Like you said, you're back there tooling around, maybe you just
- 49:53change trailing arm bushings.
- 49:54Your rear end could be cocked.
- 49:56So you're right, your camra adjustment, your caster adjustment can't change.
- 50:00The tow is fixed by the factory because maybe there's no tie rod to your point,
- 50:03but now your thrust angle is off.
- 50:05So actually the car is, is wiggling, you know, kind of walking down the road
- 50:09and, and the classic is those old pickup trucks that you see, the bed is straight
- 50:13and the wheels are totally, you know, cocked to the side and you're like, how
- 50:16is this thing even going down the road?
- 50:17Because nobody checked the thrust angle.
- 50:19And it's something you should ask for when you're in alignment
- 50:22Shop is please check this because they can do it on those machines.
- 50:26Yeah.
- 50:26At least you get your money's worth if you know what to ask for.
- 50:29Fair enough.
- 50:30And I, I think as enthusiasts, which we all are, right, we wouldn't be listening
- 50:34to all of us Yammer on if we didn't care about what we were doing here.
- 50:38But as enthusiasts, we, you know, the machines have the capability you
- 50:41need to ask for it to your point, but you also need a technician with
- 50:45the capability and the, and the care.
- 50:47Yes.
- 50:47Who's also an enthusiast.
- 50:48So I think it's awesome when people do their own work.
- 50:51We, you know, huge numbers of our customers do their own work.
- 50:54But even if you're gonna do your own work, and if this is
- 50:56outside of the scope, right?
- 50:57Everybody has their threshold.
- 50:59Am I gonna get into my engine?
- 51:00Well, that's beyond me.
- 51:01Am I gonna.
- 51:02Align my car.
- 51:03Well, it's beyond the tools that I have.
- 51:04What you know, whatever the reason that you've passed your threshold
- 51:07of what you're personally gonna do.
- 51:08Having a shop that's a knowledgeable shop, that's a capable shop.
- 51:12Does performance work, race work, cares more than just sending this thing down
- 51:15the road straight or not crabbing or, you know what, with to the thrust alignment.
- 51:19That's a, that's an important resource and certainly a good relationship to have.
- 51:23You do get to a point though, as you advance as a driver and, and your
- 51:26technical skills, and if you are working on your own car, you know, going back
- 51:30to these suspension tuning and these alignments, I got to the point myself
- 51:33where a, I got tired of loading the car up, finding a shop that would take
- 51:36it, put it up on the machine, and here I'm gonna blow another a hundred bucks.
- 51:40'cause I made another change to the suspension is to learn how to do
- 51:43a string alignment and getting the appropriate stuff to do it yourself.
- 51:47I've done plenty of string alignments at the track for my buddies when it's like,
- 51:50Hey, car's outta whack doesn't seem right.
- 51:52All right, let's throw it on the, you know, the slip plates, let's get it
- 51:55measured out and you know, 15, 20 minutes later, the car's tracking the way they
- 51:59want it to and you go about your business.
- 52:00So yeah, I just saved them a hundred bucks.
- 52:02But on the same token, it's making those minute changes.
- 52:05That you can do and you can learn.
- 52:07And there's a lot of really great tips.
- 52:08I actually learned how to do string alignment from an
- 52:10E 30 pro solo autocrosser.
- 52:13He is like, this is how I do it.
- 52:14I set my car up at every event and it was some neat little tricks to
- 52:17make it fast and efficient, and that was, you know, worthwhile and I'll,
- 52:20I'll try to remember to share that video as part of this, this episode.
- 52:23I'll go dig that up.
- 52:24But you know, it's things like that that you can learn.
- 52:26Now, doing thrust angle, you're not gonna be able to do that yourself.
- 52:29You should put it up a machine.
- 52:30You have to have a baseline.
- 52:31And that's what I guess I'm getting at is you gotta pay for it at least once.
- 52:34And like you were saying, James is having that ledger, having those numbers, you
- 52:38know, going back to the pit and knowing where your baseline is supposed to be.
- 52:42You can always work from that and you can always adjust from that.
- 52:45So make that part of your build and part of the resume of the
- 52:48car is what are those numbers?
- 52:50And when I tell other guys with similar cars, this is what you need to start with.
- 52:54Then adjust for your driving style.
- 52:56Right.
- 52:56And tune the suspension to how you drive.
- 52:58Not how I drive, but at least start with my base numbers.
- 53:02Yep.
- 53:02Absolutely.
- 53:02Makes sense.
- 53:03You know, there's some other things that we could talk about, you know, bump
- 53:06and squat and all those kind of things.
- 53:07But there's one I really wanna touch on and it's roll center because I
- 53:11think it's something that people don't sometimes totally understand,
- 53:14but we argue about it a lot.
- 53:16So I'm gonna get your take on roll center and maybe we'll bat this
- 53:19one back and forth a little bit.
- 53:20Hmm.
- 53:21Roll center.
- 53:22We have um, we have a roll center adjustment kit for R 53 Mini Cooper.
- 53:29It's, it just.
- 53:30Pushes your roll center, I think it adjusts it by like 10,
- 53:3415 millimeters or something.
- 53:35And I imagine we have pieces that are like adjust to anti
- 53:38dive or something like that.
- 53:39So I, that has to have an effect on roll center.
- 53:41So to me, roll center is, is most typically adjusted by ride height,
- 53:45changing, you know, if you have a coil over spring set up, you can change
- 53:48the height of the car, which changes the, the angle of the arms as they,
- 53:52you know, relative to the ground.
- 53:53And then it changes your, changes your role center in the racing world.
- 53:57We also, we can add parts and, uh, that change role center, typically we're
- 54:02always going in one direction, right?
- 54:03We, if I think about it, we're, um, in, in the powerflex world, which again is
- 54:07sedans that we're designed for street use that we're now using at the track, et
- 54:10cetera, we're usually lowering the cars and then we're coming to correct the role
- 54:15center back to before it was lowered.
- 54:17Two inches, three inches, you know, whatever, whatever the number is
- 54:19to get the look we want, et cetera.
- 54:21Does it apply equally to all cars or is it all based on the setup?
- 54:25And I know this is kind of a leading question, but I I just want to go there.
- 54:29What do you mean?
- 54:29Does it apply equally to all cars?
- 54:31So, okay, I'll, I'll put it this way.
- 54:33I've gone back and forth with people on this about, especially front
- 54:36wheel drives, because it's not the most common thing in racing.
- 54:40You know, we always wanna go with that front engine rear
- 54:42drive or nine 11 platform.
- 54:44Rear wheel drive is the king of racing, right?
- 54:46But there's plenty of argument to say front wheel drives are
- 54:48equally as competitive, you know, touring car and whatever.
- 54:51And they can be made to go very fast.
- 54:53But a lot of the techniques that are used are counterintuitive to what
- 54:57everybody uses on a, on a standard platform, let's call it that.
- 55:00Mm-hmm.
- 55:00You know, I've gotten into debates with people about the role center.
- 55:03It's like, oh, your role center is, is basically under the pavement.
- 55:06And I'm like, well, okay.
- 55:07Theoretically, yes.
- 55:09However, let's talk about front wheel drive specifically, or fun wheel drive
- 55:13is we like to call them on the show.
- 55:15If you want to induce lift throttle over steer, where should your roll center be?
- 55:19Mm, below the ground.
- 55:20Why?
- 55:21Because I need my car level under acceleration, but I need it to dive
- 55:26under load to pick the rear end up so it can rotate because again,
- 55:30the rear tires are just keeping me from dragging on the pavement.
- 55:33So there's some opposite techniques there, but I think it could be true
- 55:37even of a rear wheel drive where I, I had an E 36 track car and you set
- 55:41the ride height so that it squatted a certain way so that under breaking the
- 55:45car was level and it didn't get light.
- 55:47So you were trying to create the opposite effect and keep the car stable.
- 55:50So there's a lot to setting up that balance front to rear and where
- 55:54you position your roll center.
- 55:55So I guess what I'm getting at here with a long-winded explanation is it's not always
- 56:00about the position of the control arm so much as what you're trying to achieve
- 56:04with the balance of the vehicle, right?
- 56:06Totally.
- 56:07Powerflex world, which means we're talking about sedans going
- 56:10from street use to track use.
- 56:12It's another tool in your toolbox.
- 56:13And, and it's not about having a textbook perfect.
- 56:17It's about being able to make the change that you need and have that
- 56:20role center correction or role center adjustment as a tuning tool.
- 56:23So when I talked earlier about one of my favorite adjustments on the
- 56:27BMW being, raising and lowering the rear of the car, and, and that
- 56:30was within a range of reasonable.
- 56:33So I'm not really affecting camber.
- 56:34I'm not really affecting tow, I'm really not affecting corner weight.
- 56:38Right.
- 56:38Like does, does raising the rear of the car a quarter inch.
- 56:41If I think about, you know, my buddy, the Ian, what does that
- 56:44do to corner way to the car?
- 56:45Really nothing.
- 56:47What I've done, I've changed the rake a little bit, but
- 56:49I've changed my role center.
- 56:51And so that's, that's why that change is so effective.
- 56:54And I don't necessarily care slash know where the role center is when I start.
- 56:58I just know that I'm making a change in a direction that's, that does what I need.
- 57:02Um, with that adjustment on that specific platform, we do
- 57:04a lot of role center changes.
- 57:06For example, in, uh, in a Specky 46 car.
- 57:09So it's a, it's a race car.
- 57:10It has defined spring rates front and rear, and so I can't change those,
- 57:16but I can change my effectiveness of the rates by changing my role center.
- 57:19It's not an arrow car.
- 57:21So I'm not thinking about like, maybe I am on some of our GT
- 57:23four stuff, like how close to the ground am I getting the splitter?
- 57:27I don't care about that.
- 57:28I want to either make the spring act more like a spring or lower it
- 57:33to the point that my spring is less effective because it's a tuning tool.
- 57:36It's a tuning tool for the balance front to rear the of the car.
- 57:39We have this monster Pikes Peak car that we, that we're building, which
- 57:42is, it's less of a, less of a road car.
- 57:44It started out as an E 36, but it's, it's a tube frame, or,
- 57:48you know, it's a tube frame.
- 57:49I, I'm not gonna lie to myself, it's a tube frame.
- 57:51So we've got dual arm fronts and we've got lots of racy parts, but we kept
- 57:55that, uh, E 36, uh, E 46 rear suspension, kept those trailing arms, et cetera.
- 58:01So we initially set that thing up.
- 58:04With a roll center in the rear approximately like
- 58:08we use on the street cars.
- 58:09And again, that's a great tuning tool.
- 58:11It works, you know, it works so well.
- 58:13It has, this thing has massive arrow, but it's, it's, it's with tunnels
- 58:16so it's, it's not really affected by our, our, uh, ride height so much.
- 58:20But, so it's set up like a street car.
- 58:22Like, man, this thing is just fallen over on its face when we go into a turn.
- 58:24This is not working.
- 58:25So we changed the role center on the car 10 inches, which is a
- 58:29pretty big change for a, you know, we did, we did it with arm mounts.
- 58:32Yeah.
- 58:32But you know, in the grand scheme of things, pretty big change.
- 58:35Basically we, we took it from street car geometry to, if we ignored that, this
- 58:39thing started as a street car and we just wanted to make it like a prototype.
- 58:42That's typical prototype role center.
- 58:45And arm geometry and suddenly the car works like it's supposed to.
- 58:48So, you know, granted that's a massive change.
- 58:50That was such an eye-opening thing about how it really made the spring
- 58:54work and allowed us to come down significantly on spring rate because
- 58:58it made the spring do its work instead of being a improper bandaid for it.
- 59:01Absolutely, and, and there's a lot to all of this.
- 59:04I mean, we could go down a whole, probably another episode about how sway
- 59:08bars play into the spring rate and every millimeter that you increase the sway
- 59:11bar adds X amount of, you know, spring rate and all these kind of things.
- 59:14It's all tied together.
- 59:15And then you have end links between the sway bars and the control arms
- 59:19and the suspension components and there's bushings there, right?
- 59:21You replace those with Powerflex as well, or you know, whatever you have
- 59:24available for that whole application.
- 59:25But every one of those deflection points.
- 59:28Is another variable in this, this larger equation to suspension tuning.
- 59:32Right.
- 59:33But I think if we boil this back to basics, one of the things that
- 59:36people always wanna address is, what's the quickest way for me to
- 59:39eliminate under steer or over steer using Powerflex catalog there?
- 59:44What would be some of the things that people would leverage to help
- 59:47mitigate just some of the basic unwanted characteristics of a vehicle?
- 59:52I would say before you, you say unwanted characteristics of the
- 59:55vehicle you have to make the car work like it's supposed to work.
- 59:58That's the foundation.
- 59:59Whether, whether it's like we discussed earlier, replacing old stuff that's
- 1:00:03worn out or not functioning like it used to, or just replacing road car
- 1:00:07stuff, you know, that's fine for a road car and meets whatever balance the,
- 1:00:10the engineers were trying for there.
- 1:00:12But if you want a track car, you, you want your car to do very specific things.
- 1:00:17So getting rid of that slot and making the car work, all the, all this suspension
- 1:00:23flex, et cetera, is free amped movement.
- 1:00:27If I have an optimized race car, everything is solid, things are moving
- 1:00:31exactly how they're supposed to move.
- 1:00:33They're set exactly the way I wanted them, and I have springs and sway
- 1:00:37bars and shocks controlling it.
- 1:00:40A lot of other tuning features, et cetera.
- 1:00:42But those, those are my control devices in motion.
- 1:00:44If I go back to that stock bushing example, but I still have my fancy racing
- 1:00:50springs and shocks and all that stuff.
- 1:00:51I'll, you know, we talked about dampers early.
- 1:00:53I'll, I'll throw MCs four ways, which is what we have on the, on the Pikes car.
- 1:00:5710 grand worth of dampers.
- 1:00:59Amazing if I do that, but they're controlling whatever amount of,
- 1:01:03of motion roll, et cetera, that's, that's compressing that spring
- 1:01:06through the shock, et cetera.
- 1:01:08But then I've got it all mounted on arms that are just doing kind
- 1:01:11of whatever they want to do.
- 1:01:12I, I have zero control.
- 1:01:14Why am I paying 10 grand for dampers on a suspension that's compressing and, and
- 1:01:18rebounding two, two and a half inches when I've got over a half inch of movement
- 1:01:22on my geometry of the whole thing.
- 1:01:24So I, I think a lot of people go immediately to the shocks and springs
- 1:01:28and Sure that, that makes sense.
- 1:01:29Lower the car on springs.
- 1:01:31That's a nice thing.
- 1:01:32It's aesthetically pleasing.
- 1:01:33I get that.
- 1:01:33But if I'm thinking about it from purely a performance
- 1:01:37standpoint, the first thing I do.
- 1:01:39Is to make sure that those parts are actually working like they're supposed to.
- 1:01:44By controlling the movement on the stuff that's not supposed to be moving
- 1:01:47around, which is the bushings of the car.
- 1:01:49I can't agree more with that because you know, as I was thinking about what
- 1:01:52you were saying, I think if I was gonna recommend, you know, going back to
- 1:01:55the gentleman we talked about earlier with this Jetta who's looking to get
- 1:01:59rid of body roll and things like that, I would tell 'em target the control
- 1:02:02arms and the trailing arm bushings.
- 1:02:03Leave the suspension alone, clean that car up.
- 1:02:06It's 15 years old, if not older at this point.
- 1:02:09So those bushings have gotta be worn out.
- 1:02:11They weren't great to begin with.
- 1:02:13Target that, and it's way cheaper.
- 1:02:15You're gonna, to your point, you do a set of conies and, and h and r or
- 1:02:19you know, bill Steins or Newsfeed Springs or something like that.
- 1:02:22It's gonna set you back a thousand bucks.
- 1:02:25And what's a set of bushings right?
- 1:02:26At the end of the day?
- 1:02:27So, to your point, Powerflex might be expensive, a hundred bucks for,
- 1:02:30for a set of, you know, strut mounts.
- 1:02:32Is not a thousand dollars for suspension.
- 1:02:34Now, I'm not saying if you want to go hell low and do all that kind of stuff.
- 1:02:38Aesthetics aside, it's awesome point.
- 1:02:41You drove home is start with the easy stuff.
- 1:02:43It's actually cheaper in the long run and you're gonna bring back better than
- 1:02:46new car feel, probably eliminate some of that body roll and under steer and
- 1:02:50over steer if you're experiencing that instead of, you know, just throwing
- 1:02:54more money and not really solving the, you know, the initial problem.
- 1:02:58Think about it like, you know, when I'm working on my car, right?
- 1:03:00You know, everybody listening here probably, probably does
- 1:03:03some level of work on their car.
- 1:03:04Imagine performing, whatever that job is.
- 1:03:07Let's, you know, we're talking about suspension, okay, I'm gonna install
- 1:03:09some control arms, so if I'm gonna install some control arms, I wear
- 1:03:12gloves when I work, I don't want stuff under my fingernails, et cetera.
- 1:03:15I like to, I like.
- 1:03:16Keep it kind of clean.
- 1:03:17I've got little, uh, you know, latex or nitrile gloves that I'm gonna use, right?
- 1:03:21Because I wanna be able to feel things and so forth.
- 1:03:23If I did that same job with my ski gloves, I'd have absolutely
- 1:03:28no feel, I'd have no control.
- 1:03:29I couldn't do the job I was supposed to do.
- 1:03:31That's what your bushings do on the car.
- 1:03:33If you have the right components on the car, doing the right
- 1:03:36work, springs, shocks, et cetera.
- 1:03:38But it's doing it through this translation of, I can't feel
- 1:03:42what my, my fingertips are doing.
- 1:03:44'cause I've got these big, big fat heavy gloves on you.
- 1:03:46Just, it, it gives you no control.
- 1:03:49So, you know, we have a lot of customers that.
- 1:03:51We'll do the springs, the shocks, the all the, the stuff that makes sense.
- 1:03:55First, it will work, it'll perform fairly well, but what makes it really work?
- 1:04:00You know, so it's, it's like you've spent five grand, whatever for,
- 1:04:03you know, for a nice racing setup.
- 1:04:04You've, you've spent a good chunk of money and you're getting like 75% of the
- 1:04:08performance of it, and then that's a real number, like 75, 80% something, which
- 1:04:12is way off, you know, because you could have spent a grand 1500 bucks and gotten
- 1:04:17that same amount of performance if you were allowing those parts to do their
- 1:04:20work with the rest of the full package.
- 1:04:23Again, it's systematic.
- 1:04:24Your suspension is not your spring, your suspension is not your spring and shock.
- 1:04:28Your suspension is the whole system of all the arms, all the
- 1:04:31bushings, and all the thing that make this whole car work in concert.
- 1:04:36You know, and it's funny you, the way you said that, it, the
- 1:04:38one word popped out in my head.
- 1:04:41And it's dexterity.
- 1:04:42And people often talk about road feel, to your point.
- 1:04:45It is translated through the suspension, through those bushings.
- 1:04:49The bushings are the contact points for all of your suspension components.
- 1:04:53Good on you.
- 1:04:54You got a tubular control arm.
- 1:04:55Doesn't mean anything if you've got a soft bushing, but if you got a hind joint,
- 1:04:59it's gonna feel completely different.
- 1:05:00Right?
- 1:05:01And so all of that I think translates to dexterity.
- 1:05:04It's the dexterity of the vehicle, how you're communicating
- 1:05:07through it and feeling the road.
- 1:05:08And so all of this is super important.
- 1:05:10It all plays together.
- 1:05:11And you're right, it is a system.
- 1:05:12And we've had other episodes where we discussed safety as a system.
- 1:05:16You know how all the harnesses and seats work together.
- 1:05:18All of this stuff in the automotive world really is designed to work together.
- 1:05:22And if you have one point that you kind of skipped out on, or if you put
- 1:05:26the cart well in front of the horse, the system doesn't work the right way.
- 1:05:30So starting with small steps, starting with bushings as an example, is a
- 1:05:34great way to really build up to what you were maybe trying to achieve.
- 1:05:38And maybe in the case of this guy with a Jetta, he needs to throw the 14 inch
- 1:05:42wheels away, go to a lower profile, and it might feel a little different on the
- 1:05:46road, you know, a little less squidgy, but I'm just gonna leave that on the side,
- 1:05:49you know, leave that where we found it to, to your point, you, it only works as
- 1:05:53well as the weakest part of the system.
- 1:05:55Right?
- 1:05:55If it's a system, the weakest one is gonna define the performance potential.
- 1:05:59Absolutely.
- 1:05:59I like to think about the, the bushings.
- 1:06:01Like, you know, your car is, it's like the, the human body, you know.
- 1:06:05Uh, you got all these bones and everything, but what
- 1:06:08holds 'em all together?
- 1:06:09You got your joints, and that's what your bushings do.
- 1:06:12It, it's exactly what they do.
- 1:06:13They're the joint for everything in your suspension.
- 1:06:15It's, it's all put together like that.
- 1:06:17You can have strong bones, you can drink your milk and have great bones,
- 1:06:20but if your joints aren't working right, then you're not gonna feel good.
- 1:06:23So.
- 1:06:23That's right, that's right.
- 1:06:25That's sage advice there.
- 1:06:27So let's just kind of switch gears here into, you know, our final segment.
- 1:06:31Let's talk about other products and offerings that Powerflex has
- 1:06:35that we might not be aware of.
- 1:06:36Like, we're very intimate with the, you know, the bushing side and, and strut
- 1:06:39mounts and things like that, but the catalog is probably deeper than that.
- 1:06:42So, you know, tell us a little bit about the other stuff that you guys offer.
- 1:06:46So we've got some stuff, like, we have a universal bushings that some people use.
- 1:06:51Uh, a lot of them are modeled for, for different, I believe
- 1:06:54like carts and UTVs or whatnot.
- 1:06:56They've developed over in the uk we offer a. Pretty large range of exhaust
- 1:07:00mounts that are made of our 65 a polyurethane as a replacement to the
- 1:07:05standard rubber ones that you always see destroyed under people's cars,
- 1:07:09and those are meant to last way longer and they handle heat really well.
- 1:07:13So you don't have to worry about that being an issue either.
- 1:07:16We also offer a few kind of obscure things.
- 1:07:19We have our own camra gauge that's not really advertised on our site that
- 1:07:22much It, it is just a camra gauge.
- 1:07:26It's pretty cool.
- 1:07:27It says Powerflex on it.
- 1:07:28It comes in a really nice case.
- 1:07:30Um, we offer some, some pretty neat stuff aside from the bushings.
- 1:07:34Nothing really too crazy that you won't find on our website, but
- 1:07:37those are a few good things like the exhaust mounts and whatnot.
- 1:07:40We are a specialist.
- 1:07:41You know, we're very clear that what we are, what we are good at is your thing.
- 1:07:45We have proprietary urethane that nobody else in the world has.
- 1:07:48It's, you know, we haven't really talked about it much on this show because it's
- 1:07:51not necessarily your audience, but NBH, noise Vibration harshness our urethane.
- 1:07:56Specifically is engineered to smooth out some of the rough edges.
- 1:08:00Urethane has a bad name from some of the subpar urethane suppliers out there from
- 1:08:05some of the subpar urethane formulas.
- 1:08:08So we are very good at what we do, our production process, et cetera,
- 1:08:12you know, to have a part that that truly does last a lifetime.
- 1:08:15So we haven't, like some other companies in the suspension world, we haven't taken
- 1:08:20urethane as an anchor point and jumped off to make whatever we decided to make.
- 1:08:25Um, you know, Jake mentions the camera gauge, you know.
- 1:08:27There's nothing special about our camera gauge other than has our name on it, but
- 1:08:31what we're, I still want one, but, you know, Hey, well, well, I appreciate that.
- 1:08:35We're awesome at making urethane.
- 1:08:36And so we, we have expanded, we have over in the UK 25 30 cncs running,
- 1:08:42running around the clock, and they, you know, we, so we've expanded to making
- 1:08:45things that do have aluminum housings, et cetera, but there's almost always
- 1:08:48a urethane foundation and component.
- 1:08:50We didn't make engine mounts for a long period of time, and that's
- 1:08:53something you mentioned early on, which we've now started doing.
- 1:08:56But our engine mounts are, again, an engineered product,
- 1:08:59includes machined aluminum.
- 1:09:01They're made to act in a specific way.
- 1:09:04I, I know the ones that we make for the BM BMW are actually
- 1:09:06tunable with urethane rods.
- 1:09:07So you can tune your stiffness of how much vibration am I
- 1:09:11willing to accept for my engine?
- 1:09:12If I want it to stay more in place, more solid, and I can take a little
- 1:09:16bit more vibration, I'm gonna add more of those rods in and stiffen that up.
- 1:09:19Again, especially important if you've ever tried to put a
- 1:09:22urethane motor mount on a diesel.
- 1:09:24Let me tell you that's, and, and again, you know, if I, if I look at
- 1:09:29other urethane suspension companies, I have red brand suspension company, I
- 1:09:33have yellow brand suspension company.
- 1:09:35You know, they have their urethane.
- 1:09:37It's the one thing we offer four durometers of urethane plus.
- 1:09:41We have metallic components specifically to your engine mounts and engine mount
- 1:09:45inserts, which we use a lot of times because it's easy to just drop an
- 1:09:48insert in, fill those factory voids.
- 1:09:50We have a special one for diesels with a softer urethane because we know
- 1:09:55that the guys with diesels don't wanna be vibrated to death and will be.
- 1:09:59So we have it, that one for those guys.
- 1:10:01We have a purple for a standard gasoline car.
- 1:10:04And of course we always have the black series if you just want this
- 1:10:07thing to be as stiff as possible.
- 1:10:08You get a black series.
- 1:10:10In fact, mark vi and Mark VII golf are engine mount inserts
- 1:10:15as well as our hybrid mounts.
- 1:10:17Because those dog bones have like the two pucks.
- 1:10:19They have the one in the bottom and the one on the top.
- 1:10:21We have a hybrid mount that is an insert up top and then a complete
- 1:10:25poly replacement for the bottom puck.
- 1:10:27But in those particular product lines, we offer those inserts and hybrid
- 1:10:33mounts in every durometer that we, that we sell, we offer 'em for the diesel.
- 1:10:37We offer them for the lower end performance slash street driven car, uh,
- 1:10:43which is our yellow, the 70 a durometer.
- 1:10:45We offer those for more.
- 1:10:47Spirited drivers slash occasional track guy who wants the a DA in there.
- 1:10:52And then we offer the 95 A for the dedicated track cars.
- 1:10:56You probably wouldn't want that in a streetcar.
- 1:10:57You know, James, you brought up several times the lifetime
- 1:11:00warranty of the Powerflex bushing or the Powerflex product itself.
- 1:11:04So let's expand upon that a little bit.
- 1:11:06We get it.
- 1:11:07It's lifetime.
- 1:11:07It's built to last.
- 1:11:09However, say something fails.
- 1:11:11Something definitely goes pear shaped.
- 1:11:13What's the process in which, you know, you get it RMA or, or replaced or whatever.
- 1:11:18What, what do we have to do to get a replacement?
- 1:11:21We make it super easy.
- 1:11:22Like I've said, the, the lifetime warranty isn't just the stamp we throw on there.
- 1:11:26It means something.
- 1:11:26We don't expect a bushing to fail, but if it does, and certainly there's,
- 1:11:30you know, there's environments that you will fail bushings, and we get it.
- 1:11:33And there's instances that you will fail, bushings, if you're in a wreck,
- 1:11:36there's a fair chance that something might be affected negatively and,
- 1:11:39and your bushing is certainly one of those pieces that could go as well.
- 1:11:43We make it easy.
- 1:11:44There's a lifetime warranty button on our website.
- 1:11:47You just fill out the form, we send you new stuff.
- 1:11:49You've gotta provide pictures of your failed part.
- 1:11:52You've gotta provide a receipt that you're actually the purchaser or the
- 1:11:56part, and then we send you a new part.
- 1:11:58So interesting.
- 1:11:59So if I bought a vehicle that had powerflex components on it, and maybe
- 1:12:03they were installed improperly and that caused it to fail, not my fault, but
- 1:12:07I would love to have them replaced, then I'm stuck buying new ones.
- 1:12:11Or is there still an avenue for me to pursue?
- 1:12:14So yes, the warranty does only apply to the original purchaser.
- 1:12:18And if the bushings are installed improperly to begin with,
- 1:12:22that's a whole other thing.
- 1:12:24Our warranty does cover defects in our bushings and bushing failure after,
- 1:12:28you know, you've installed the bushings properly, it doesn't cover user error.
- 1:12:32It does not carry on to any other, anybody else other than
- 1:12:36the Yeah, it's non-transferable.
- 1:12:37I get that.
- 1:12:38Yeah, yeah, yeah.
- 1:12:39We're an enthusiast company.
- 1:12:41We, we care about our customers.
- 1:12:42Not everything is a. Firm, hard rule.
- 1:12:45But by the same token, we expect people to be fair with us.
- 1:12:47I mean, you, you put our part on, you don't do it.
- 1:12:49Right.
- 1:12:49You, you don't, you don't read the instructions, which, gosh,
- 1:12:52those things are minimal anyway.
- 1:12:53It's not that tough to install our stuff.
- 1:12:54Yeah.
- 1:12:54If you're not doing it right and you destroy our part, you know,
- 1:12:57you guys ought to buy another one.
- 1:12:59That's, that's fair.
- 1:12:59So in, in general with, with anything we do, fairness is an important part of it.
- 1:13:05And so it, you know, give us your best sob story.
- 1:13:07Tell us why we're wrong.
- 1:13:08Tell, you know, give us, give us an opportunity to help you, but
- 1:13:11we've gotta have some opportunity.
- 1:13:13Why it's our fault or why it's our.
- 1:13:15Why it's our issue.
- 1:13:16But I'll tell you, you know, this lifetime warranty, we, we do wave that
- 1:13:19flag around and we're, we're big on it because we want to service our customers.
- 1:13:23We want our parts to be on there for a lifetime, and our customers do too.
- 1:13:26That's why they're paying more for our parts and not heated labor bill.
- 1:13:28It's, it's an upfront investment with that.
- 1:13:31And as easy as we make it for people to cash in on that if needed.
- 1:13:35Our warranty stats are something in the range of a 0.0 x percent per year for
- 1:13:41the 20 years we've been doing this and for all the stuff we have out there.
- 1:13:45So it's, um, it's our badge of honor, but by the same token, it, we do provide
- 1:13:49a lifetime part and used properly.
- 1:13:51And I'm not even saying used in the right environment, right.
- 1:13:53If you race on the part, if you beat it up or whatever, if it fails, then that's
- 1:13:56on us installed properly, given its chance to perform like we designed it to.
- 1:14:01Pretty good chance that you'll never need that lifetime warranty.
- 1:14:03And occasionally parts do go through redesign.
- 1:14:06So if we, there's a design that's not working to the best
- 1:14:10standards, then they'll go through and they'll redesign the part.
- 1:14:12And if you happen to find yourself with a set of bushings that is not current,
- 1:14:17it's not the new design, you can let us know and we'll be happy to replace that.
- 1:14:21We'll be happy to send you that like a upgrade program.
- 1:14:24I like that.
- 1:14:24That's pretty cool.
- 1:14:25Yeah.
- 1:14:25We want our customers to have the best version of, of what we've got.
- 1:14:28If you've got something that's outdated, we don't want that.
- 1:14:31We want you to have what's now.
- 1:14:33Speaking of the, now, let's talk about the future.
- 1:14:35Is there anything coming down the pike that you'd like to share?
- 1:14:38Maybe something that's new and upcoming for 2021 or maybe 2022
- 1:14:42coming from Powerflex that our listeners should be aware of?
- 1:14:45We do an excellent job of covering car models.
- 1:14:49I don't envision us deciding to make powerflex exhausts anytime
- 1:14:53in the near future, right?
- 1:14:53We're gonna stick with things that are urethane.
- 1:14:56So of the things that we do that are urethane, we keep adding CNC machines.
- 1:15:00Um, you're starting to see more of these complete powerflex solutions
- 1:15:04that include CNC aluminum blocks and housings, and there's one with a Volvo
- 1:15:08so that you don't have to harvest the pin out of the factory part, which is
- 1:15:11just a, a real pain in the butt to do.
- 1:15:13So.
- 1:15:13You'll see more complete solutions like that.
- 1:15:15Our big focus is making sure that we cover our full cars, so we, we
- 1:15:21have clear marks that we focus on.
- 1:15:22We're European, we get that.
- 1:15:24We do some Japanese as well, but we have clear car marks that we supply parts for.
- 1:15:29Then we just wanna have everything.
- 1:15:30And it's, you know, sometimes it's a, it's a little tough for us.
- 1:15:33I mentioned having over 10,000 SKUs, you know, we have to keep a large volume of
- 1:15:37those, of each of those SKUs in stock.
- 1:15:39So the inventory requirement is heavy for us sometimes to have
- 1:15:43parts for cars that are still under warranty, which is just wild.
- 1:15:46But we are gonna do the engineering, we are gonna have the part available.
- 1:15:51And, you know, for your, for your new model BMW, even if it's only three
- 1:15:54years old, we'll have the opportunity to upgrade or replace with better stuff,
- 1:15:58even if you could just go to the dealer and get it replaced with the stock stuff.
- 1:16:01So yeah, that's what we're doing.
- 1:16:03Just making sure that we have everything you need.
- 1:16:05Well guys, it's been awesome to really kind of dig into suspensions
- 1:16:09and bushings and whatnot.
- 1:16:10But you know, for our listeners out there, if you wanna learn more
- 1:16:13about polyurethane poly bushings, powerflex, aligning your street or
- 1:16:18track car, be sure to visit powerflex usa.com or follow them on Facebook
- 1:16:24and Instagram at powerflex bushes.
- 1:16:27Or Powerflex, USA, so you can always reach out to Jake for additional information.
- 1:16:32You know, use the contact us form on the website.
- 1:16:34But, you know, I gotta say, guys, this has been super informative.
- 1:16:37I think this has been a great segment that we did here.
- 1:16:39You know, getting down and dirty with suspensions,
- 1:16:41learning more about Powerflex.
- 1:16:42I can't thank you guys enough for coming on the show.
- 1:16:44Thank you for having us.
- 1:16:46It's, it's been a pleasure talking with you guys.
- 1:16:47And, uh, great.
- 1:16:48Yeah, it's, uh, you know, I love, I love talking suspension.
- 1:16:51That's my favorite part of the car.
- 1:16:52As a, as a driver, that's, you know, that's my best tuning tool to be
- 1:16:56able to, to make the car go fast.
- 1:16:57And so to be able to chat for an hour about suspension.
- 1:17:01Good stuff.
- 1:17:02Thanks for the opportunity.
- 1:17:03No worries.
- 1:17:09That's right.
- 1:17:10Listeners.
- 1:17:10If you enjoyed this episode, be sure to check out our Patreon for
- 1:17:15a follow on pit stop mini episode.
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- 1:17:55Hey everybody, crew Chief Eric here.
- 1:17:57We really hope you enjoyed this episode of Break Fix, and we wanted
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