Latest / The Inspired Stories Podcast / Brad Belden on Fifth-Generation Leadership and Manufacturing Innovation in Brick Industry
Transcript
- 0:04Welcome to another edition of the Inspired Stories podcast,
- 0:08where leaders share their experiences so we can learn from
- 0:11their successes and be inspired by how they've overcome
- 0:14adversity. My name is Anthony Kotaspodi,
- 0:17and today's guest is Brad Belden, president and COO of the
- 0:21Belden Brick Company. Founded in 1885, they are the
- 0:26largest family owned brick manufacturer in the US, known
- 0:31for creating high quality bricks that bring both durability and
- 0:35beauty to commercial and residential projects.
- 0:38Under Brad's leadership, the company continues to grow and
- 0:42remain A trusted name in the manufacturing world.
- 0:45He's been with Belden Brick since 2004 and has helped steer
- 0:49it through various challenges and expansions.
- 0:52Before joining the company, he worked as a Markets manager at
- 0:55JP Morgan Chase from 2000 to 2004.
- 0:59He also serves on several boards, including the Canton
- 1:01Regional Chamber of Commerce and the Ohio Manufacturers
- 1:05Association, where he shares his expertise in driving industry
- 1:09innovation. Today, Brad will share insights
- 1:12from his journey and talk about his passion for leading a
- 1:15company with a rich heritage. But before we get into all that
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- 1:59AD back benefits.com. All right, back to our guest
- 2:02today, President and COO of the Belden Brick Company, Brad
- 2:06Belden. Thanks for making the time to
- 2:07Share your story today. Yeah, thanks for having me on.
- 2:11So Brad, the family business has been around for 140 years, which
- 2:16is almost unheard of. Yeah.
- 2:18With that kind of legacy, was it always understood that you would
- 2:21become a part of it? No, not really.
- 2:27I don't think any of the any of us that are working here today
- 2:30that are in part of the family were expected to come back to
- 2:34the company. It wasn't really understood at
- 2:37this point. We're fifth generation, so
- 2:41there's a lot of options. Of course, most of us that work
- 2:45back here had a father that worked here.
- 2:48So I think there's always some of that.
- 2:49You always look up to your father and, and want to do what
- 2:52they they did. And but I just, I think things
- 2:55sort of lined up that it, that it worked out over time.
- 2:58And I think, I think our fathers admit that they got a little bit
- 3:01lucky that we all came back and I wanted to have a job at the
- 3:05company. So it's, it's worked out so far.
- 3:07But yeah, and there's really not an expectation that any of our
- 3:10kids are, are going to come back and work here either.
- 3:13Of course, you know, at some point we're going to have to
- 3:15figure that out, maybe the next 5 or 10 years.
- 3:18What is it that you think is so special about the company that
- 3:22has allowed it to not only survive for 140 years, but to
- 3:27thrive? It's a, it's a good question.
- 3:31We always wonder the same thing ourselves.
- 3:33I think it's we're just in a in a good pocket.
- 3:37I think Brick's been around for a long time.
- 3:40So we have a product without, you know, has been successful as
- 3:46a building material. It's probably that we'd say the
- 3:48best building material that's that's around, even though other
- 3:51people try to copy it or or imitate it in some other way or
- 3:55improve upon it. It's really just that that good
- 3:57of a system that, you know, provides durability and beauty.
- 4:03So a company like ours, we have the right product and but it's
- 4:08not something that's so flashy that that we make so much money
- 4:12that we're going to, you know, move on to other things or sell
- 4:14out. And we just sort of like, we
- 4:16sort of like what we do. We, we get a lot of satisfaction
- 4:20in some of the building to get built with our product and it's
- 4:23a it's a great environment to work.
- 4:24So I think that's just really it.
- 4:26Now there's really. Not a lot of flashy that it's
- 4:29attracting a lot of competition either.
- 4:32Right there you go. It's it and it's a one of the
- 4:34it's manufacturing, it's a very capital intense and labor
- 4:39intense business. And yeah, so there's not a bunch
- 4:41of brick companies popping up all over the place.
- 4:43It's really more the the alternative building materials
- 4:46that they try to attack our place.
- 4:48And some have some success for a while, but people remain in the
- 4:54wanting brick and we continue to see and and surveys that brick's
- 4:59still the number one most sought after desire brick cladding.
- 5:04What? What's maybe the?
- 5:05One or two alternative products that recently have have tried to
- 5:10come in and eat some of your lunch.
- 5:14I'd say some of the the concrete stone players, so cultured stone
- 5:18they call it, there's a bunch of different names for it.
- 5:20So it's really just concrete that looks like stone.
- 5:23There's James Hardy, there's the cement board that looks like
- 5:27wood. So again, when you're when
- 5:30you're talking about there's run that a lot of things replicating
- 5:33the brick look, but I think the the stone gives a masonry
- 5:37appearance, even though it's just sort of a we call it sticky
- 5:40stone. It's just sort of stuck on
- 5:43versus, you know, brick system has a an air gap in the back.
- 5:48So it's going to, you know, take care of moisture and more sound
- 5:53and be more durable and just last a long, long time.
- 5:56I. Want to hear more about that
- 5:57sort of the differences that set brick apart.
- 5:59I mean, obviously that the there's the the cosmetics,
- 6:02right? Like you said, brick is what,
- 6:05you know, the most highly sought after building material.
- 6:08But but say more about some of those structural benefits, the
- 6:12air gap and the lack of moisture.
- 6:13These are things that you're not finding with like the the Hardy
- 6:16plank or with the the sticky, what did you call it?
- 6:19Sticky stone, Sticky. Stone yeah, so yeah, those
- 6:23things are just sort of on a mastic they're they're kind of
- 6:26they put more on the back and stick it right onto the house.
- 6:29Brick has does have a a couple of inches an inch or two air gap
- 6:33behind it. So it's sort of, we call it like
- 6:35a living breathing system. So we know that water is going
- 6:39to penetrate through the mortar or, you know, the brick has some
- 6:43absorption to it. But usually the water is going
- 6:45to find its way through, you know, header joints or, or the
- 6:48mortar system somehow. But there's enough of a gap
- 6:51between your, the, you know, the plywood and the, you know,
- 6:54there's usually a, some sort of synthetic barrier between the
- 6:58outside and the inside, but that water is going to drip down the
- 7:00back of that wall. And then on the bottom of your
- 7:03house, you've got these things called weep holes, but that
- 7:06allows air into that back of that wall and so that you'll
- 7:10never really have water building up in there.
- 7:12So as long as the flashings right and the Masons right, you
- 7:16should have a a really nice wall for for years to come versus if
- 7:19you get water behind any of those other systems, you could
- 7:22end up with some trouble. Because they don't have sort of
- 7:25that breathing mechanism built into them.
- 7:29Correct. Water is always going to be the
- 7:30enemy of you know how any sort of structure standing for for
- 7:35decades and centuries. OK.
- 7:38So let's hear a little bit about your history and you know, we'll
- 7:41get back to kind of the Belden Brick Company, what you guys are
- 7:44doing today. So you went to school at Boston
- 7:46College and then from there when you graduated, went to Chicago
- 7:50where you learn to trade options.
- 7:53What's a memorable experience there that has provided you
- 7:56skills that you continue to use today?
- 8:00Yeah, yeah. I was a finance major, so always
- 8:03was interested in how the markets worked.
- 8:05And so that was and I was like the city of Chicago.
- 8:08So I was kind of a good two for two for one there.
- 8:12When I went to Chicago, I'd say the biggest thing I've learned
- 8:16there was just learning how to be independent and making money
- 8:21on my own, having to show up to work on time.
- 8:25And some of the skills I learned there were a lot of, I'd
- 8:28actually balance their books too.
- 8:31I worked for a, a market maker. So there was only like 9 or 10
- 8:34of us at a given time working for this small firm.
- 8:37And so we'd go into the, the trading pits and the traders
- 8:41would trade all day. We'd have to make sure that the,
- 8:43the positions were known to all the traders so that they knew if
- 8:47we were long or short a position, how to close that up.
- 8:51But then at the end of the day, we'd have to, you know, figure
- 8:54out if you'd made money or lost money and, and, you know, make
- 8:57sure all those those we're tied out.
- 9:01So that's what I did. So, but I had just learned a lot
- 9:04of independent living and and having to show up on work
- 9:07outside I'd say was the biggest. Thing big boy job out of college
- 9:10and so. Exactly.
- 9:11You learned how to stand on your own 2 feet.
- 9:13So from there then I think you went on to JP Morgan Chase where
- 9:16you worked in credit markets. Can you say more about what you
- 9:19did there? Yeah.
- 9:21So when I moved to New York, it was less about being on the
- 9:24floor of a, you know, the New York Stock Exchange or something
- 9:27like this. It was a more of a corporate
- 9:30banking job, but it was the investment bank on the credit
- 9:33market side. So that's that has to do with
- 9:36more about loaning money to people and in the form of money
- 9:40markets or bonds. So there was bond originations
- 9:43or secondary market credit markets so that, you know, I
- 9:49just had to basically organize all the trades.
- 9:51So the main thing I learned at that job was, you know, I was a
- 9:56little bit young, so I was familiar with spreadsheets and,
- 9:59and I was able to, I guess, change the way they did some of
- 10:02the processes to make it more efficient.
- 10:05Can you say more about maybe one of the bigger changes that you
- 10:08made to introduce some efficiencies there?
- 10:11I think it would, they had a lot of some paper based stuff and
- 10:14e-mail and I, I made it a little bit more networked through,
- 10:18through a spreadsheet. So we just kept it more
- 10:20organized. Started learning some stuff,
- 10:23some, some of my colleagues at the company and, and learned,
- 10:26you know, I, I took some Excel classes at, at school, but
- 10:31learned kind of delved into the formulas and some of the
- 10:35organization features on Excel there.
- 10:37So was able to keep a lot of keep track of all the trades
- 10:41that way. OK.
- 10:42So from Chicago, New York, big cities, now you feel called back
- 10:47to Canton. How did that take place?
- 10:50Yeah, so living in Chicago and New York in your 20s with no
- 10:54children may be a little bit easier to do than when you get a
- 10:58little bit older and and have to start figuring out.
- 11:00OK. Like as your career advances, do
- 11:04you want to stay in New York or Chicago or a bigger city?
- 11:08And can you afford to live in the city?
- 11:10Do you want to live in the city with, with younger children or
- 11:14do you want to commute every time?
- 11:16But you know, I'm still coming back to can a decent amount for,
- 11:19to see friends and family. A lot of weddings were happening
- 11:22and it just felt very comfortable every time they came
- 11:25back. And so I met my wife in New York
- 11:28City and I did warn her that I was from Ohio and that we I
- 11:31might end up back here someday. So we, we decided to move out
- 11:37here. We can, you know, your, your
- 11:38money goes a lot farther and you know, it's a lot easier to play
- 11:42golf and do some of the things you enjoy that are harder to do
- 11:45in New York. So, you know, again, you know,
- 11:49you get a little bit older and your interest change.
- 11:51Ohio seems like a a pretty good option.
- 11:54And so you decide you're coming back.
- 11:56You want to be closer to family, friends that you, you know, you
- 11:59have back in Canton, OH. What about the job front?
- 12:04Was it just assumed that, OK, Brad's coming back, there's a
- 12:07spot for him at the Brick company?
- 12:10No, it was a, it was a, it was a nice process.
- 12:13So I, I, you know, I called my dad, let him know that hey,
- 12:16we're making this decision to come back to Canton.
- 12:20I don't know if Northeast Ohio anyway, and just said, hey, is
- 12:22there a spot? Is there something you guys
- 12:24could have me do or, or are you guys full and you're good to go?
- 12:28So it wasn't, it was a low pressure situation on all
- 12:32parties. You know, I was happy to go, you
- 12:35know, just apply for jobs at a bank or, you know, at a
- 12:40brokerage firm or what have you. But yeah, I came in, had a nice
- 12:44conversation with my dad and his two first cousins who were the,
- 12:48you know, president and CEO at the time.
- 12:51And yeah, we, they found a spot for me that they, there was a
- 12:54need and I think they recognized just like we're, we're starting
- 12:58to recognize ourselves that, you know, as we're getting older, we
- 13:01need to figure out who's going to be the next generation of
- 13:03leadership. So we had a nice conversation
- 13:07and and here I am. And So what was the role that
- 13:10you first started in there? The first, So I came from the
- 13:15banking world and they were like, well, what do you think
- 13:18about environmental health and safety?
- 13:22And, you know, I, I guess I'd always been in recycling and I
- 13:27was always sort of, you know, could wanted to save the planet
- 13:30and all that sort of thing too. So I was like, yeah, I'll give
- 13:33it a shot. And so yeah, I came back.
- 13:36And the other interesting thing was, you know, we have our, our
- 13:39Canton office here as our headquarters, but all the, all
- 13:42the actions really down in Shooter Creek, Ohio, where the
- 13:45factories are. So the job for environmental
- 13:48safety is, is in Shooter Creek. So I really got to learn the
- 13:52business when you get into when you're the environmental manager
- 13:55and the safety manager for a company.
- 13:58And there were some other people working with me in that
- 13:59department. I didn't just do it solo.
- 14:02So I did learn some from some other people, but you really get
- 14:05to to learn the all the different processes because they
- 14:08all need to be permitted and and done safely.
- 14:13OK. So I want to hear a little bit
- 14:15more about your progression through the company.
- 14:17But first, let's dive into more of the details about what you
- 14:21guys do. What sets you apart?
- 14:23How are you? Or are you just kind of making
- 14:25the same bricks as everybody else?
- 14:27And it's a relationship thing and you've got relationships
- 14:29with this distributor and that distributor.
- 14:31And so that's what's allowed you to be successful.
- 14:35Yeah, I'd say what when it comes to build and brick, the thing
- 14:37that we always our motto's been for a long time, the standard of
- 14:40comparison. So there's different in any
- 14:43industry really. There's different models.
- 14:45You can go down, you can be the the mass production, have very
- 14:49efficient processes and you're going to you know, and maybe
- 14:53have the lower price, but you're going to make it up your revenue
- 14:56and volume. And then you have some other,
- 14:58you know, people like Rolex or, you know, Cadillac.
- 15:02We always say it's like the Cadillac.
- 15:04So we're a little bit more, we, we focus more on style options
- 15:09to for an architect. So we're more on the commercial
- 15:12bent and, but even our residential stuff, we try to be
- 15:15a little bit more unique. So we offer more sizes, colors,
- 15:21textures than most of our competitors do.
- 15:24So there's a few of us that live in, in a similar space that we
- 15:27do. But then there's a lot of other
- 15:30brick companies that you know, kind of are more than mass
- 15:33producers and offer lower price. But we're we're set very much on
- 15:38on high quality and a lot of different options.
- 15:41And you said you're more on the commercial side.
- 15:43So does that mean you don't really like if I'm building a
- 15:46house I'm not going to use BELD and brick?
- 15:50Now we still have, we just focus, I'd say we're 80%
- 15:52commercial, but we still have a good 2025% in the residential
- 15:56space. So yeah, please, if you're going
- 15:58to build a house, give me a call.
- 16:01And the commercial side, so these are more like office
- 16:04buildings, retail environments. Pools I'd say is a big one for
- 16:09us. So whether that's, you know,
- 16:11just, you know, the high school locally or across the country or
- 16:15if you're going to a lot of the universities also if you go to a
- 16:19any campus for universities, they have these beautiful
- 16:22buildings. And so those are a lot of times
- 16:25come from our products. And they're going with you
- 16:28because you've got different color and texture options or
- 16:31there's some other advantages too.
- 16:33Yeah, absolutely. Sizes, colors, textures, we, we
- 16:37are fortunate and that's partially why we're in Ohio is
- 16:39our clay source. We have two different clay
- 16:41sources that give us a lot of color options.
- 16:44Of course, there's coatings and all sort of other things that we
- 16:46do as well. But so between our raw materials
- 16:50and some of the coding capabilities we have, we can
- 16:53offer a lot of different textures and colors.
- 16:56Then we do a lot of different sizes too.
- 16:58So some people like a long linear look.
- 17:00Sometimes they'd like sort of the more utility and bigger,
- 17:03bulkier. And then shapes.
- 17:06Shapes is another competitive advantages of ours.
- 17:09So if you want something that you know, moves or arches around
- 17:13your windows, just different design features, we do a lot of
- 17:18shapes. Sometimes they're mass produced,
- 17:20but a lot of times they're made by hand.
- 17:22And so some of those mass production companies don't
- 17:25really offer the same shapes that we do.
- 17:28And we'll do custom shapes with drawing those from, you know,
- 17:32with an AutoCAD guy that's full time.
- 17:34You you said that you have options that move.
- 17:38Did I hear that? If a wall isn't just maybe a
- 17:40box. So if your if your wall is,
- 17:43maybe you don't want it to be a 90° turn at the end of the wall.
- 17:47Maybe you want it to be a little bit more WAVY or a curved in a
- 17:50circular pattern or or maybe just a, you know, 135° turn.
- 17:59And we can do make shapes that'll hit those hit those
- 18:02corners. Gotcha.
- 18:03So it's not. Actually moving once it's in
- 18:06place, it's just you're able to. It's a sense of movement, right
- 18:10with your eye and you look across the wall.
- 18:12It's just not. You're not building a box
- 18:14anymore. You want to You want to do
- 18:15something a little bit different.
- 18:17And I'm going to guess, you know, when you guys are making a
- 18:20lot of these specialty items that it the, the consistency,
- 18:25the color consistency is really important too, which is probably
- 18:29why you lean a bit more towards the commercial side because
- 18:32they're making this huge giant building and they want, you
- 18:35know, the color pattern to be the same, not like have a new
- 18:38color. Like I had to replace the wood
- 18:40floors in my house or like a portion of them and it was
- 18:43really hard to like match up the boards.
- 18:45You know, they'll get the colors just right.
- 18:47Is it similar in the brick world?
- 18:50Absolutely. It's similar in the brick world.
- 18:52And so, you know, in a lot of a lot of homes, you know, there's
- 18:56fewer bricks, you know, in a in a structure.
- 18:58So some of those more mass produced guys will do just great
- 19:03on a on a home. But if they wanted to build, if
- 19:05you wanted to build a stadium and you got a million brick, you
- 19:08know, you want to make sure that that looks the same.
- 19:10That first brick laid looks exactly like the millionth brick
- 19:13that's laid. So yeah, we've done a lot of
- 19:15stadiums in our day too. So like Saint Louis Cardinal
- 19:19Stadium, University of Michigan, Notre name Boston College
- 19:24Stadium are all Belden brick, you know, Philadelphia Phillies.
- 19:27So I could keep keep going. But a lot of those larger
- 19:30structures, a lot of brick select us as their as their
- 19:34supplier. Are we going to see on the new
- 19:36Brown Stadium too? Soon, we're gonna, we're trying,
- 19:39we're gonna, we're hopes. And so, yeah, we don't like
- 19:41these stadiums that don't use a lot of brick, so.
- 19:48So you guys have been, you know, like over 100 years, over 100
- 19:55year old company. You guys have obviously had to
- 19:58kind of reinvent yourselves and continue to innovate over the
- 20:01years. And recently you've been
- 20:05automating plants, putting robots in.
- 20:08Tell me more about that. I mean any time a guy.
- 20:10Hears a story about. Robots.
- 20:12He wants to learn more. How are you guys putting robots
- 20:15in? Yeah.
- 20:18So we've, you know, it's funny, we when I first started in 2004,
- 20:21we had a new plant called Plant 2 that was fully automated.
- 20:26It was the first time and it's still the only plant we have
- 20:29that's automated front to back. So nobody, we don't have any
- 20:32what we call peace workers, which peace workers are
- 20:35employees that we have that are literally moving a brick from
- 20:37one place to another. This plant is all automated from
- 20:41front to back. Of course, that's no longer a
- 20:44new plant. That's a 25 year old plant now,
- 20:47but in the meantime, we've been putting in automation at other
- 20:52plants, existing plants, 50 year old plants, 60 year old plants
- 20:55and recent, most recently we put one in in a 95 year old plant.
- 20:59So it's going to be that plant was built in 1927.
- 21:03So we got a a couple of years until that plant's 100, but we
- 21:07just put some robots into it. So, you know, as you go, and
- 21:13especially after COVID, it was, it's, it gets more difficult to,
- 21:16to find people that want to move a brick from one place to
- 21:19another. We're thankful for all the
- 21:21employees we have that do that now.
- 21:23But we know over time, you know, the, the workforce is shifting
- 21:27from wanting to do that type of work to operating machinery.
- 21:31So a little less physically taxing, maybe a little bit
- 21:36mentally challenging to do some of that stuff.
- 21:39And the, you know, the, the, the challenge you have with that is
- 21:43figuring out what to do when, when they're not operating
- 21:46properly. So you have maybe less
- 21:48flexibility, but you have, you know, fewer employees that you
- 21:53have to constantly hire to, to move brick from one place to the
- 21:56other. So.
- 21:58I have, no, I've never been in a brick factory before.
- 22:02Kind of paint a picture for us and what the manufacturing
- 22:04process looks like. OK.
- 22:07I always tell people on a tour that, you know, we're basically
- 22:11making spaghetti. So once you get the clay out of
- 22:14the ground and you crush it and you screen it into a powder, you
- 22:18add water. So it's kind of like making
- 22:20pasta where you're, you know, have flour and you're adding
- 22:23water and eggs or whatever. And then if you're making
- 22:26noodles, you're just extruding it through a smaller, a smaller
- 22:30opening, right? You're pushing a lot of material
- 22:32through a small opening. That's sort of what brick making
- 22:35is like. So we make essentially a, you
- 22:38know, a noodle of clay and then you have different ways to cut
- 22:43that piece of clay into the individual brick sizes.
- 22:46And we have a bunch of different dies to make different size
- 22:50noodles essentially. So that's what we get all the
- 22:52different sizes. So we can go.
- 22:54The largest one we make is the 15 and 5/8 inch across brick.
- 22:59You know, the most typical bricks that people are used to
- 23:02seeing are 7 5/8 inches long. So these are, you know, about
- 23:06double the size and, and length. And then of course, you can cut
- 23:10them tall, you can cut them short, you can kind of thin, or
- 23:14you can cut them normal. So that's how that works.
- 23:16And once that, once those are cut, once that noodle is cut,
- 23:20then you can start stacking those essentially onto a table
- 23:25that has wheels. So we call those kiln cars.
- 23:27So it's just a flat table made out of refractory brick that can
- 23:31get burned over and over, travels through the plant, get
- 23:35those brick, get dry before then they go into the kiln.
- 23:38Once they go into the kiln, they're traveling very slowly
- 23:41through that kiln over the course of two to three days, and
- 23:45they're seeing temperatures of up to about 2000°.
- 23:48And that's where all the magic happens.
- 23:50So the the chemistry changes, there's a quartz inversion that
- 23:53happens and it makes something that's that's malleable into
- 23:58something that's very, very hard.
- 24:00So you talk about making pasta and cutting it and molds.
- 24:04Here's what I'm envisioning. You've got this giant VAT of
- 24:08this, you know, clay solution and you've got like these huge
- 24:12trays, these these molds that this gets poured into.
- 24:16So it has the the shape and the size of the brick that you want.
- 24:21And then it, I don't know, it's somehow it gets stamped.
- 24:23Is that and that's the cutting process.
- 24:25Am I understanding this? Yeah.
- 24:26So maybe let me describe it in a different way.
- 24:28So you have a a constant feed of material into something that's
- 24:32mixing up this material. Yeah.
- 24:33So it's kind of like a a through of clay, right?
- 24:36That's just constantly getting mixed and it's actually just
- 24:38getting forced forward, you know, with kind of like a drill
- 24:42so that the material keeps getting forced forward and goes
- 24:45smaller and smaller and smaller all the way down into like maybe
- 24:48an area on this side and it's just getting forced out in one
- 24:50long noodle And think of like play DoH and.
- 24:54Then it gets cut at the end of that.
- 24:57Yeah. So that that noodle would just
- 24:59keep going. Then we have conveyor belts on
- 25:01the end of that to carry that away.
- 25:03So that if we made a conveyor belt a mile long, you could just
- 25:06extrude a a noodle a mile long if you had the clay in the
- 25:09conveyors to do it. But we end up cutting it and
- 25:12then start stacking them up. So that's one way it's.
- 25:16Cut before it goes into the kiln and then it goes through.
- 25:20Like a it gets cut almost right away after after it comes out of
- 25:23that extruder, it gets cut right away and then you start moving
- 25:27it around and start stacking it up.
- 25:28OK. You mentioned and so the parts
- 25:32that you guys are now creating the automation for this is where
- 25:37maybe somebody took the kiln dried bricks and had to move
- 25:41them from one location to another.
- 25:43And now that's no longer the case.
- 25:44Or even like moving those noodles people used to do
- 25:47manually. Yeah.
- 25:48So that noodle always would come out and get cut.
- 25:51And then you have, we still have people that will grab those cut
- 25:54pieces and start stacking them up onto those tables.
- 25:58We still have that, but some of the automated plants don't.
- 26:01So they'll take those, those pieces that have been cut and
- 26:04then you have robots that'll grab them and stack them up.
- 26:07So that's the main difference. Then of course, you're right
- 26:09after they're through the, the kiln and they're bricks now and,
- 26:13but they're still stacked up. You need somebody to take them
- 26:16them off and then put them onto a pallet or put in them, put
- 26:19them right into a machine that makes our our packages.
- 26:23And you mentioned, you know, the automation is nice because fewer
- 26:26and fewer people want to do this kind of, you know, heavy manual
- 26:30labor work anymore. But when the machines breakdown,
- 26:35now you've got a problem, right? Everything comes to a halt cause
- 26:39your whole workflow has been built around these machines
- 26:44moving the materials. So are you guys turning the
- 26:48plants off every so often so that you can do regular
- 26:50maintenance or, or what happens when when a machine goes down,
- 26:54how do you guys bounce back? Yes, The way our our factories
- 26:58work for the most part is the kilns are going 24/7 for years
- 27:03if you can help it. I mean, every once in a while
- 27:04something happens to a killing, you got to shut it down and
- 27:08investigate. But we have kilns that have been
- 27:11on for years and and they don't stop.
- 27:13So that's a 24/7 process. Making the brick is more of a
- 27:18regular shift. So like one shift five days a
- 27:21week. And you're doing just just
- 27:23working those five days and you're building up enough
- 27:25killing cars to feed that, killing all, you know, 24/7.
- 27:29But you can, there's a, it's fast enough that you can do that
- 27:32in five days working about 8 hours a day.
- 27:37Yeah. But when, when a machine, you
- 27:41know, malfunctions and stops working, you know, sometimes
- 27:45that's on the noodle making side, the wet where we call that
- 27:48the wet brick making side. And then sometimes it happens on
- 27:51the the dry side of the packaging side.
- 27:54Any one of those, there's enough wiggle room that the other side
- 27:58can keep going and the kilns are OK until you, and so you have
- 28:02some time to, you know, and even if it's, if you can fix it
- 28:05within the two to three hours, you're fine.
- 28:08Everyone maybe has to stay a little bit longer that day to
- 28:11get there. You know, the kiln cars that
- 28:12they want to do. And that's no fun, of course,
- 28:15but you have some wiggle room. But it whenever there's
- 28:18something that's a major meltdown or a, or a breakage of
- 28:22something, then usually that's going to, that's going to affect
- 28:25the entire plant. If it's down for, hey, that's
- 28:28got to be down for two to three days.
- 28:30We've got to, the first thing we'll do is just slow down the
- 28:32kiln. So we're, you know, some of the
- 28:35kilns are we're putting in, let's call it 16 kiln cars a day
- 28:39and taking out 16 kiln cars on the other side.
- 28:42So we'd say, OK, can we can we slow that down to maybe A10 car
- 28:45push is how we call it so that you're only putting in 10 a day.
- 28:49Is that slow enough to get our problem fixed and then we can
- 28:52just ramp back up versus just stopping everything because?
- 28:55You just keep that kiln running all the time.
- 28:57You don't want to have to stop that kiln because even, even
- 29:00it's it's hard on the kiln to take it up and down in
- 29:04temperature multiple times. It just wants to stay.
- 29:07It's happy. Just that section that's 2000°
- 29:10is sort of happy just seeing 2000° a section won't that's
- 29:131000° is happy just being 1000°. It doesn't like changes because
- 29:17that you could imagine, you know, things expand and contract
- 29:21with temperature and the more you expand and contract things,
- 29:25the more that you know they're going to shift over time.
- 29:27Gotcha. So you started out in the
- 29:30company in this environmental role, which gave you a lot of
- 29:34visibility into all the different processes that take
- 29:37place. How did your role evolve there
- 29:40over time? Well, yeah, so you know, doing
- 29:45that job is was very interesting, but over time you
- 29:48start, you know, your mind wanders, you want to get
- 29:50involved and and other things. So I guess maybe that's, you
- 29:54know, my nature as well. So I started looking into some
- 29:57of the raw material management and then sort of like how we, we
- 30:02do buy other minerals to change the colors of our bricks.
- 30:07So we, we do have two really good clay sources.
- 30:10One's a shale that burns red, one's a fire clay that burns
- 30:13buff. You can mix those two things
- 30:15together. You can, you can use the kiln
- 30:18to, to change their colors as well.
- 30:19But one of the other things that we use is like a manganese
- 30:23powder and iron oxide powders to then change the colors of those
- 30:28clay and fire clay and shale. So I started looking at some of
- 30:33those supplies where we got them from, what they do to I have AI
- 30:37went to our lab what we can, we can test things out, maybe try
- 30:40to make some new colors out of those things.
- 30:43But one thing that ultimately happened was I, you know, I
- 30:47started looking for alternative suppliers of those things as
- 30:51well. So the natural next place that
- 30:54they sort of looked at me and said, well, hey, maybe you
- 30:56should be also, you know, working with our purchasing
- 31:00manager. So eventually I, I, you know,
- 31:04started being in charge of the purchasing department as well
- 31:07and some of those processes that that happened, But it all kind
- 31:10of started with looking into our raw material management down to
- 31:15the fact that we were able to, as prices started rising, we
- 31:20ended up putting in our own material processing plant
- 31:24because we were able to take industrial byproducts that, you
- 31:28know, with the same exact minerals that we were
- 31:30purchasing, you know, from, from virgin mines.
- 31:34And so we were able to get the same looks with industrial
- 31:38byproducts from companies. So waste Annex.
- 31:40From from other people who were just going to, I don't know,
- 31:43throw them away or dispose of them somehow.
- 31:45Yeah, exactly. Some people were there, some of
- 31:47this stuff was going into landfills other some other
- 31:50things were being recycled in different ways, but the but the
- 31:54raw materials were way less expensive because it was
- 31:57somebody else's, you know, industrial byproduct, you know,
- 32:01so like they they have to pure. Virgin source that you had been
- 32:05purchased. It didn't need to be sort of
- 32:07that clean. Correct.
- 32:10Yeah, for certain things, some things we, we, you know, color
- 32:12is that important to us that we, you know, people were even
- 32:15skeptical. You can imagine I'm walking in
- 32:17saying, hey, I'm going to use someone else's trash to make
- 32:19your brick now. And so some of the plant
- 32:22managers were at look, it looked at me sideways a little bit.
- 32:25But you know, we we made sure that we did it maybe in the in
- 32:29the lowest risk products at 1st and then we kept expanding that.
- 32:33And so, yeah, some things today still get that need that, you
- 32:36know, virgin raw material. Sometimes we're able to
- 32:40supplement. So maybe not like a wholesale
- 32:42change, but you can supplement it with some of those industrial
- 32:46byproducts. Where did the?
- 32:47Idea come from you guys hadn't been doing this.
- 32:49It's one of those things where now that you talk about it, it's
- 32:52like Oh my gosh, that makes so much sense.
- 32:54But it will, you know, somebody had to think of the idea the
- 32:56first time. I don't know.
- 32:59I think it was just I, you know what actually I do, I sort of,
- 33:02it is triggered a memory. I, I, what I found out is one of
- 33:05the places that we were buying it from got it from an
- 33:08industrial by byproduct. So I was like, oh, that's very
- 33:13interesting. Maybe I can go.
- 33:14And actually being in that environmental role, I knew the
- 33:19type, type of reporting we had to do for our byproducts.
- 33:23So, and I know that that's all public information if you know
- 33:26where to look. So I started looking for those
- 33:29same type of minerals as someone's waste products at
- 33:34different plants, you know, across the country.
- 33:36I just would get on the where you find that on the EPA
- 33:40reporting sites. And I just started calling their
- 33:42environmental managers because I know even, you know, from my
- 33:45perspective, that's a stressor when you have any sort of
- 33:49something that you got to dispose of properly, even if it
- 33:52is just landfill, you know, that's a cost to your company
- 33:55and, and where are you going to put that?
- 33:56So I, I called them up versus calling up different people in
- 33:59their offices. I knew that they would probably
- 34:01when I negotiate it, it would make easier than maybe someone
- 34:06you know in their in their corporate office.
- 34:08So these raw materials previously these, these waste
- 34:11materials, actually, I should say the waste materials they had
- 34:13been paying to dispose of, are they now still paying you to
- 34:18take it off their hands? Or do they realize, oh, wait a
- 34:21minute, the value prop has changed here, And so now they're
- 34:24able to make a little bit of money selling it to you?
- 34:27Now some of them, you know, they, we made a deal with sort
- 34:29of like, you know, they, I know the one company they were just
- 34:33like, well, thank God you called because what we just, we took
- 34:37it. We, they were like, we'll just
- 34:38like we made an agreement where we didn't, they didn't pay us to
- 34:42take it, but we just were taking it for free.
- 34:44So they saved on their landfill disposals and we saved because
- 34:48we were able to take this material, crush it up and and
- 34:53then use it into and size it and then use it in our raw material.
- 34:57I mean, this is like a win, win, win like.
- 34:59When when the. The, the company you're working
- 35:01with, that many, they've won, you know, they're saving money
- 35:04on the disposal. You guys win the landfill.
- 35:07The earth wins. Like this is genius.
- 35:11So how big has this program become?
- 35:15Yeah, it's, it's sustained us. I mean, we, you know, there's
- 35:17only so many things that we, you know, figured out to put into
- 35:20our, you know, our brick. I mean, we, you know, we don't,
- 35:22it's not too crazy. So there's really just these
- 35:25iron and manganese and then that you figure out of over time.
- 35:28There's only so many people dealing in this, in these same
- 35:30materials, but it's just it's sustained.
- 35:33So we've been doing this now for probably about 15 years and we
- 35:38have a, you know, a whole, you know, machine and department
- 35:40that that work on this. Is there, this is completely out
- 35:45of left field, so I have no idea it is there an ability to put
- 35:51other waste products in as sort of fillers into the bricks where
- 35:54it doesn't have to be clay is that?
- 35:58A yeah, we did a lot of investigation.
- 36:00When we first started getting into it, that same thought
- 36:03occurred to me. It was like, hey, you know,
- 36:05people the word started getting out really because you have some
- 36:08of the different groups that we are involved with.
- 36:11And, and, and so people would we would just try things out in the
- 36:15lab a lot, you know, or, or maybe a very small batch just
- 36:18see how things worked. But ultimately we didn't really
- 36:21find anything that worked that well.
- 36:25So yeah, I kind of wish, you know, one of the things that we
- 36:27actually did put in there is glass.
- 36:29So we found a glass industrial byproduct out of Cleveland.
- 36:34Of course, they now no longer make that in Cleveland.
- 36:36So we've got a truck it in from further away, which is, which is
- 36:39not great, but but glass, I guess the way you can, it's a
- 36:43flux. So it's almost like getting a
- 36:45free 50 or 100° in your kiln. So, and there's, and we, we
- 36:50thought maybe it would be a little bit more widespread usage
- 36:53once we discover it, but we found that it's, it's most
- 36:57useful in, in a couple of, you know, places in our, in our
- 37:01process. And that's what we did today.
- 37:03Does it change the appearance of the brick?
- 37:06It can so you can either do one of two things.
- 37:09You know, there's a couple different ways to use the glass.
- 37:11You can either burn it shorter amount of time, you can burn it
- 37:15at lower temperatures. And the other thing that it does
- 37:19is some of the products that we make again, going back to some
- 37:22of the innovations that you know, our forefathers made to,
- 37:26you know, make a little extra money or it helped us survive
- 37:28and and down times is a chemical resistant brick.
- 37:31So this goes into processing plants and it's like they need a
- 37:34very low absorbing material for their flooring and brake is is
- 37:40one of those choices for them. And so we need what that glass
- 37:45does is if you burn at the same temperature at the same time,
- 37:49then your absorptions will get lower and lower.
- 37:51So it definitely helps us make sure we meet that specification.
- 37:55What's some new? Technology.
- 37:57That is in processor coming that you're excited about.
- 38:03Well, one thing we we just invested.
- 38:05In it's not quite ready to go, but it's it's in process as a
- 38:09digital printer. So this is something that we're
- 38:13sort we're excited about. We've been using a lot more
- 38:17coatings as the architects in the market, you can call it, you
- 38:23know, they get pickier and pickier about what kind of
- 38:25shades they have envisioned for, for a, for a building.
- 38:30So we've been spray coating different things.
- 38:32So they got our natural raw materials and even the additives
- 38:36that we're using can make different Grays.
- 38:37But hey, they want a cool Gray. So now you have to spray things
- 38:43on. So now we literally will get
- 38:45Sherwin-Williams paint chips as like, Hey, this is the color I
- 38:48want. We're able to, when we're able
- 38:50to recreate those in our, in our, in our lab and then and,
- 38:53and make those, you know, and, and printing onto the surface of
- 38:57the brick. Well, this is a spray booth, but
- 38:59now? Printing is the next level.
- 39:01That's the thing I'm excited about now.
- 39:03So this is just, it's like if you had a printer of your house
- 39:06and all it could do was like one color, the whole sheet of paper
- 39:09is going to be just that color, right?
- 39:12And it can change from this color to that color.
- 39:14Now we've got like essentially like an inkjet printer that we
- 39:20can print anything on there. We can print geometric shapes on
- 39:24there. I think that we can print your
- 39:26face on a brick if you want. And then these are these are
- 39:29minerals that we've used forever to coat bricks.
- 39:32So these are ceramic based materials that they it's not
- 39:38like they scratch off or wear off.
- 39:39It's not like paint even this is bonded to the brick.
- 39:43So it's just that it's putting these things in a very specific
- 39:46pattern like your printer at home or at work.
- 39:49And so the thing that we're going to use this for
- 39:53immediately as some of the, again, we have a vast array of,
- 39:58of styles that we offer. One of the most difficult things
- 40:01that we have to, to, to do is making them the same every time.
- 40:06And because we have so many things, we don't get to focus on
- 40:10certain products over and over. We might only make them once a
- 40:14year. So you got to hit that the right
- 40:17thing every time. And you're, you know, sometimes
- 40:20you're using different flashing technologies, which is just
- 40:22introducing extra natural gas or or you're drizzling in some
- 40:26materials and you're killing as it's happening.
- 40:29If we can get away from some of that, this we think this
- 40:31printing technology is going to make this very consistent run to
- 40:34run. And even when you're doing that
- 40:37in your calendar spill over. So even if you only want to make
- 40:4110,000 bricks of that color, you really can't do that.
- 40:44You've got to make like 100,000 glits in that color.
- 40:48And then sometimes you're spillover.
- 40:50And so you're you're maybe, you know, ruining another 10,000
- 40:53bricks behind those those that lot.
- 40:58So this will be very almost like a pinpointed thing where you can
- 41:01make 10,000 specifically and they'll be hopefully, you know,
- 41:06the idea is that they'll be the perfect color every time.
- 41:10I'm sure we're going to run into problems just like we do and
- 41:12everything else we do. But in general, we think this
- 41:15will be a a big quality improvement.
- 41:18So if I'm understanding this correctly.
- 41:20Up until now, to get a certain color brick, there's a lot of
- 41:25variables. It's the raw materials that go
- 41:28into it. It's the temperature that the
- 41:30kiln fires at cause all that sort of effects how these
- 41:34different raw materials and the chemistry kind of changes that
- 41:37that affects the color output. Is that right?
- 41:39That's that's absolutely true. OK.
- 41:41And so. Now that you've got this digital
- 41:44printer coming soon, you should be able to maybe use less
- 41:50expensive materials in the brick that maybe before to get a
- 41:54certain color you, you know, you had to put more manganese and
- 41:58maybe manganese is more expensive and now you don't have
- 42:01to put that in. Obviously you've got the added
- 42:03expense of now running the the printer on top of it though.
- 42:07And so do you see this, I'm sort of thinking this through in my
- 42:12mind, is this like a cost savings measure for some of your
- 42:16clients? Or is this probably more of like
- 42:18a premium up charge and now they've got the consistency of
- 42:22being able to get and they can get it in smaller runs?
- 42:25Yeah, I, you know, I think a little.
- 42:27Bit of both. I think it'll be a cost savings
- 42:30for certain material, for certain products that we think
- 42:34we can make more consistently and, and in smaller batches.
- 42:38But we also see it as a, as a probably a premium upcharge
- 42:42because you want something very specific and we're able to do
- 42:46that. Maybe maybe you've got a
- 42:47building with a, a brick manufacturer, even if it's
- 42:51spelled in brick that we no longer can hit that style.
- 42:55You know, you're building us from 1942.
- 42:59We can't make that color anymore.
- 43:00Those raw materials are gone. Those were, those were burning
- 43:02coal-fired beehive kilns. We can do something similar with
- 43:07today's technology, but if you want something that is hitting
- 43:11that exact color, then we can use this digital printing
- 43:14technology to to get as close as you know we can.
- 43:17But that's probably the closest thing that anyone be able to do
- 43:20to match those those old buildings or come up with some
- 43:22sort of geometric pattern that some architect wants to do.
- 43:26So we see it as a little bit of both.
- 43:28OK. And so is this digital printer.
- 43:30Going in at one location to start.
- 43:32You guys kind of get your feet wet with it.
- 43:34Figure out how it works, yes, yeah.
- 43:37So it'll go into one. Location, we'll see to what
- 43:39degree. Again, that's the place where
- 43:41we're doing some of this flashing old old time flashing
- 43:44technology that that is, you know, it's hard to be
- 43:47consistent. We have too many times we have
- 43:50to remake those products for people because they don't come
- 43:52out of the kiln white color the first time.
- 43:55So interesting. How about are there?
- 43:58Any newer sustainability environmental concerns that have
- 44:03come about or that you think are coming around the corner in the
- 44:06last few years? Really there's, you know,
- 44:09carbon's. Probably been the big one, but
- 44:12that's been the conversation probably almost since I started.
- 44:16Environmentally, we've, I think, you know, the brick industry's
- 44:20done a really good job of working with the EPA and, and
- 44:25yeah, there's a cut, there's some hazardous air pollutants
- 44:28that we have to deal with and that there's a what's called a
- 44:31Max rule, which is maximum achievable control technology.
- 44:35So some of our plants have scrubbers.
- 44:37We have permits that work within, within that, within that
- 44:41permitting structure. So we're in compliance there.
- 44:46The anything new up and coming would probably be more related
- 44:49to carbon. But you know, I, I think if you.
- 44:55Had a crystal ball. What do you how do you think?
- 44:57That's going to unfold well. Look, I, you know, I think.
- 45:01When you look at when you look at environmental compliance or
- 45:06just even environmental degradation over time, you can
- 45:10see that there's, there's as much of A financial concern or
- 45:16benefit to reducing emissions as there is an environmental 1,
- 45:22which is why I think you see a lot of emissions over time going
- 45:27down. So immediately, even when you
- 45:30look at just coal-fired power plants to, you know, moving into
- 45:33some of the more, you know, renewables or even just natural
- 45:36gas based power plants, you see that financial incentive to do
- 45:40so. And we've seen it over time as
- 45:43well, like our newest plants are more fuel efficient than some of
- 45:49the older plants are. And even some of that even
- 45:52automating that 100 year old plant for us is going to make
- 45:55we, we already see the benefits of that in some of our testing
- 45:59we're not doing. We're not, that's not a full,
- 46:01full blown process for us yet. But we see that we're able to
- 46:05take time because of the new, the new way that the new
- 46:08technology that we're doing at, at Plant 4 is taking time off of
- 46:12our burn like a considerable amount of time.
- 46:15So these are going to be financial incentives for us.
- 46:18So we think we're actually doing the environment some benefit at
- 46:23the same time that we're benefiting the bottom line.
- 46:26I mean that that's the ultimate is when.
- 46:28Those two priorities align because it makes it easier to
- 46:31get everybody on board and go in the same direction.
- 46:34Yeah, yeah. Brad, what do you think is
- 46:38looking sort of over the history of the company, what's been the
- 46:41the biggest reason for the growth?
- 46:42What are the biggest levers that you guys have pulled over the
- 46:45years that has allowed you guys to continue to go up into the
- 46:48right? You know, I think.
- 46:51It's really got to be, I think. It's two things.
- 46:53It's, it's our product. Number one, you know, we really
- 46:56focus on providing the most options and the highest quality
- 47:01options. Secondly, I do, I do think it's
- 47:06the nature of our, our company. People call us and they get, you
- 47:11got a few Belden's working here, you got, you know, my cousin
- 47:15John Strab. So people call us up and you can
- 47:18get a hold of me, you can get a hold of Brian, you can get a
- 47:20hold of Bob T. So I think there's a personal
- 47:22touch and deep, you know, long built relationships with our
- 47:27distributors and even some of the the Masons and architects
- 47:31down the line. We've got some really long
- 47:34standing relationships with people in the industry.
- 47:37And and we're not, we're not that big, you know, so we're the
- 47:41largest maybe family owned business brickmaker in the
- 47:43country. But when you look at our total
- 47:46volume versus some of the total volume of some of the
- 47:50corporately owned types, we're pretty, we're still reasonably
- 47:53small is brick A? Mostly regional business is it
- 47:59would occur to me that there's a lot of obviously freight costs
- 48:02involved. You mentioned that you guys did
- 48:04a stadium, I think in Saint Louis was one of the places you
- 48:07mentioned. It's not that close.
- 48:11I'm going to guess there are brick manufacturers that would
- 48:14have been closer to them. Am I seeing this wrong?
- 48:18Is it not really like a a regional based business?
- 48:21No, I think you're you're absolutely right.
- 48:24I think the more commercially focused you are, the further
- 48:28your your products. Travel architects have a very
- 48:32you know, they're, they're an interesting group of people and,
- 48:34and, and thank God forum for our business.
- 48:36They have a a vision. They want a certain luck.
- 48:40Sometimes we're really we're just the best provider to to get
- 48:44the the look that they're envisioning.
- 48:47So again, you're talking and there's just not as many of us
- 48:50that do some of the commercial type of sizes and colors.
- 48:55So I'd say when you when you're looking at track home builders
- 49:00or you know, large scale, a mass produced brick and these are
- 49:04going to go on homes, I'd say that's a lot more regional
- 49:09gotcha because because of the breaks of the items there
- 49:11aren't. As many companies that can do
- 49:14what Belden Brick does and so they're willing to ship the
- 49:17product in from further to get that exact look that they want.
- 49:21Exactly. Yeah.
- 49:24Bradley Schiffer here. Like to hear about.
- 49:27Sorry, you were going to. Say something.
- 49:28Yeah, yeah. Even saying that, I'd say we're.
- 49:29Still primarily going to be in the Northeast quadrant, but you
- 49:33know, yeah, we still get jobs in California, Texas and Florida.
- 49:36Oh wow. You know, so we.
- 49:38Actually just did a job. In Seoul, South Korea, believe
- 49:41it or not, I mean, but it was, yeah.
- 49:44But it was, you know, high end client using a New York
- 49:48architect that this, you know, we sell a lot of brick into the
- 49:51New York market. And that guy was like, Hey, I
- 49:53got the perfect brick for you, that man in Ohio.
- 49:56And and those people even came to our factory to the to see us
- 50:01making their their build the bricks for their building.
- 50:04So it is kind of we do get a couple of these types of jobs
- 50:07here and there. But again, what's the purpose of
- 50:10that building? Is it?
- 50:11An office building? Is it a stadium?
- 50:13It's a it's a high end retail. Company.
- 50:17But, you know, I guess it's right in the middle of Seoul and
- 50:20I don't know, I'd love to visit it sometime and see what it felt
- 50:23about. Well, that's fun.
- 50:24OK, so now. Let's shift gears.
- 50:26And I'd like to hear about a serious challenge that you've
- 50:29overcome. Brad, what was that?
- 50:32How did you get through it? What did you learn coming out
- 50:34the other side? Yeah.
- 50:38I'd say the first, the first challenge it really, you know,
- 50:41it was like, hey, my, my cousins were like, hey, we need you in
- 50:44the environmental health and safety department.
- 50:50And I was like, OK, that's. Interesting.
- 50:51And and they, we had a guy that was close to retirement age.
- 50:56So he, he took me under his wing and, and, and you know, Tommy,
- 51:00those processes and rules, but I'd say the biggest child, it
- 51:05was probably the biggest challenge my career just getting
- 51:07shifting gears from Chicago, New York into this and learning how
- 51:12to make brick and learning environmental regulations.
- 51:16And I, you know, we did some things under, you know, his
- 51:20guidance that the EPA didn't like.
- 51:24And you know, it was putting in this new, I told you about this
- 51:2825 year old plant. It was putting in his 25 year
- 51:30old plant because of the environmental implications of a
- 51:34new, a new kiln and a new plant. We had to start putting these
- 51:38scrubbers on some of the other plants.
- 51:40And I and what happened was those scrubbers are were put on,
- 51:46but they weren't put on in time. They weren't, they started, you
- 51:48know, it was before I got here, of course, but it was they
- 51:50started that plant before those other scrubbers were on.
- 51:55And so, you know, but it took me a, a few months to realize
- 52:00really what was going on. And I was read in some of these
- 52:03permits and realized some of the things that we needed to do.
- 52:06And then all of a sudden we got, we got hit with a, we got hit
- 52:10with a suit from the Attorney General's office of Ohio, you
- 52:14know, on behalf of the Ohio EPA. But I mean, there were, there
- 52:17were some sleepless nights on my part trying to figure out, you
- 52:21know, how to, you know, how to deal with that and how to
- 52:24address that. But I'd say that was the biggest
- 52:27thing. And you know, we've got, we came
- 52:32out of that. I, I really plan to put a lot of
- 52:35extra time in to go through the research and go through the
- 52:38history before I got there of, you know, understanding what
- 52:43the, what led up to that. And then also trying to work
- 52:46through a lawsuit with the EPA. And I really think we ended up
- 52:52coming out of it with a really good relationship with the EPA
- 52:55because I think we almost went way to the other side at the
- 52:59same time. I mean, it was, it was the air,
- 53:01it was on the air side that we got hit with the lawsuit.
- 53:03But the same time we were getting letters on, you know,
- 53:08some of our solid waste practices and some of our water
- 53:13practices in our mining an ablation.
- 53:15So again, there's, there's cracks and you know, almost any
- 53:18business you can probably go to and they'll tell you their
- 53:20struggles. And luckily, I think because of
- 53:23that relationship that, you know, I developed and then I
- 53:26hired my, my cousin John Streb to help me out in that
- 53:29department. And some of the stuff he's
- 53:31continued to do with them. You never got fined on the, on
- 53:35the solid waste stuff. And if anything, we've, we've
- 53:38done great in that department. That was really related to where
- 53:42we, what do we do with some of our bricks that we don't end up
- 53:45firing in our kilns. So we, we now actually recycle
- 53:48that right back into our right into our brick making process
- 53:52where before we put it, you know, back into the, you know,
- 53:56there's an argument about whether or not it was really
- 53:58harmful, but we put a lot of that stuff just right back into
- 54:00our, our mining operation, but then on the water.
- 54:05Side we had. These, these mines that they
- 54:07were discharging water and you know, we're exceeding permit
- 54:11levels, but it was, it was a brand new permit and there was a
- 54:14big learning curve. But every time the EPA would
- 54:17come out to to inspect us, they were, they were sort of like,
- 54:21well, this looks wonderful. Like I think they expected some
- 54:24sort of cesspool. And when I come out there and
- 54:26they see, you know, deer and Beaver and wildlife and
- 54:30Clearwater coming out the other side.
- 54:32But we're just in a, in a naturally occurring area, very
- 54:38low pH and high metals. But we spent a lot of money, we
- 54:44put a lot of passive treatment systems.
- 54:46This means cattails and limestone pathways that that
- 54:51extend the the time that the water spends on our property
- 54:55before it gets discharged into the into the the nearby streams
- 54:59to the point now where are discharging are, you know, the
- 55:03streams nearby would have exceeded these permit levels, if
- 55:06that makes sense. That's sort of some of the stuff
- 55:09you end up having to figure out. So even though we had these
- 55:11permit levels that we had to meet the stream that we are
- 55:14discharging into. Would have been at way over the
- 55:20levels so. We were battling this.
- 55:22So that's the, the story we had to try to tell the EPA like this
- 55:27water in just in this whole area is, is low pH and high metals.
- 55:31So, but what we've done on our property is nothing short of
- 55:35kind of almost miraculous, something that we never thought
- 55:38we could achieve the levels that were that we, we did over time.
- 55:41So it but it took a lot of work, time and money to get them to
- 55:45get us there. So we have a very good
- 55:48relationship with Ohio EPA at this point, whether that's solid
- 55:51waste water and and of course our air.
- 55:56But it was something that when I first started, it was for sure
- 56:00very stressful. Yeah.
- 56:01How were you getting through that?
- 56:03I. Mean you're you're starting in a
- 56:05new role, the family company, obviously you want to do well,
- 56:08put your best foot forward and you're very quickly discovering
- 56:12being made aware of as you put it cracks.
- 56:15Right there were. Things that were not being done
- 56:18the way that they should be done.
- 56:19And now this lawsuit, this this giant mess falls into your lap.
- 56:25Like, was there somebody you could kind of raise your hand to
- 56:27and go, you know, ask for help? Yeah, your way through this.
- 56:33Yeah. So I mean, I would.
- 56:34I talked. Regularly with my dad and his
- 56:38cousins, You know, Bill and Bob were in charge of the company
- 56:40and they that's and they didn't, they're like, that's why we put
- 56:44you there. Yeah.
- 56:44Like they didn't know. They weren't getting all the
- 56:47information. You know, the guy before was a
- 56:50little bit, I don't know, He, he just was kind of a little bit
- 56:53cavalier. Thought he had a handshake with
- 56:55the EPA. He's one of those old school
- 56:57guys that didn't think it would turn into this because he was
- 57:00working on all the all these things.
- 57:02It wasn't like he just ignored it, but he didn't think it the
- 57:06speed or urgency that it needed. To be addressed?
- 57:09Absolutely, that's exactly. Right.
- 57:11And a lot of this was new technology to give him some
- 57:14credit. And these are the first time
- 57:15scrubbers were being put on in the brick industry.
- 57:19So this was new technology. I mean, you're putting on a, you
- 57:22know, multi $1,000,000 pieces of equipment and you just expecting
- 57:26you to turn on and, and work right away.
- 57:29We've, we've continued to, to, you know, innovate and, and, and
- 57:34make those more efficient over time, But they're not, they
- 57:37don't always just work. So, so I'll give them some
- 57:39credit too that they didn't work the way that he, he hoped they
- 57:42would, you know, too. So even as the timeline got a
- 57:46little bit messed up and the compliance got a little bit
- 57:48messed up, but yeah, it definitely, you know, woke me
- 57:52up. And you just feel again, like
- 57:55those those sleepless nights about like, Oh my gosh, someone
- 57:58doesn't like us and you know, we're going to get in trouble.
- 58:01And it's just not a fun feeling. I mean, I think it says a lot
- 58:04for your. Character, Brad.
- 58:06And for that, you know, the Belden Brick company in general
- 58:09that, you know, when this came to your attention, you didn't
- 58:12hide from it, right? It was like, oh, wow, we got
- 58:15some stuff to fix here, You know, how can we do that?
- 58:18And sounds like you guys made rather large investments and
- 58:21continue to do so, you know, continue to innovate and find
- 58:25ways, you know, how can we keep the water clean?
- 58:27How can we keep the air clean? You know, how can we be good
- 58:31stewards of the environment? Yeah.
- 58:35Yeah, and I think just more knowledge I think came out over
- 58:37time too. I don't think these are things
- 58:39and you know, that's why there's an EPAI think a lot of, you
- 58:44know, people were just somewhat ignorant to some of the the
- 58:46damage they were doing to the environment.
- 58:49You know, the the water, the water one in, in in particular,
- 58:53we bought a we bought this property because it was an old
- 58:55coal strip mine and but they were still some fire clay on it.
- 58:59Well, those guys did they like kind of raped and pillaged the
- 59:03land, but we were kind of left holding the bag.
- 59:05So it was just not a yeah, it was just not a great situation.
- 59:10But we, we cleaned it up and again, every time the EPA would
- 59:14see the numbers, they thought it was probably just sludge going
- 59:18into a Creek and they would come out again and then just sort of
- 59:22marvel at how how beautiful the, the area was.
- 59:24And now that now we've got the numbers to go along with what it
- 59:27looks like. So, but those numbers kept
- 59:29coming down, kept coming down, as you know, but it takes time
- 59:32to take root. That was the other thing we had
- 59:34tried to get the EPA to understand is that you can't
- 59:36just flip the switch and then especially on, you know, water
- 59:40compliance, you know, you gotta, it takes time for that
- 59:43vegetation to grow and to build all those different things with
- 59:47using the limestone pathways and all that sort of thing.
- 59:51Brad, what's your? Superpower, I don't think.
- 59:56I have a superpower. I mean, if, if there's anything,
- 59:59I guess I feel like I do as I try to, you know, hear people
- 1:00:03out, listen to their problems and and help them get them the
- 1:00:08resources they need to, to figure something out.
- 1:00:11So whether that's our customers with an issue, whether that's
- 1:00:17our employees with an issue. So I'd say it's just what's your
- 1:00:21name? Yeah.
- 1:00:23And you guys have, you know, a decent employee base, I'm going
- 1:00:27to guess several 100 employees based on, you know, the size of
- 1:00:30your operation. How do you approach?
- 1:00:33And you know, you mentioned before that it's harder and
- 1:00:36harder, especially post COVID, to get people into some of these
- 1:00:40roles. How how do you guys approach
- 1:00:43recruiting? How do you approach retention?
- 1:00:45What are some things you guys have tried and found that is
- 1:00:49working? Yeah, it's an.
- 1:00:52Interesting question, yeah. I'd say it's the environment's
- 1:00:55definitely different than when I first started.
- 1:00:57When I first started, it was a lot of families are still are
- 1:01:01still a lot of families. But I'd say it was like you
- 1:01:03almost had. They always say that you had to
- 1:01:05know somebody to get a job at Belton Brick.
- 1:01:07Now the last few years it's, you know, thankfully we're in a
- 1:01:12position now where it's not quite the turnover we had for,
- 1:01:15you know, the two to three years after COVID that was sort of
- 1:01:18like, you know, war and we just needed warm bodies.
- 1:01:20At that point, it felt like you're turning over that same
- 1:01:2450, you know, 50 people. So we'd hire 300 people to fill
- 1:01:2850 jobs. You still, luckily we had a very
- 1:01:32mature management team. Again, now that's something
- 1:01:37we're working on to maintain a sort of that 2nd tier like the
- 1:01:45managers and training. I'd say we probably lost some of
- 1:01:48those during those years. So we're trying to get that
- 1:01:50back. Some of the things that we've
- 1:01:53done, you know, we offered attendance bonus was probably
- 1:01:57the most impactful thing. So that's basically a a dollar
- 1:02:01an hour extra if you just come to work, just come to work on
- 1:02:06time every day and you'll make an extra, you know, if you're
- 1:02:10working 40 hours, we can make an extra 80 bucks every two weeks.
- 1:02:14But you know, and I think that that is stuck.
- 1:02:17It's still amazing how many people can't seem to do that
- 1:02:20when you start, when you look at the statistics.
- 1:02:22I mean, there's always going to be something that comes up for
- 1:02:26any, even our best employees over the course of the year.
- 1:02:28They might not get it for the paycheck or two, but it's
- 1:02:32amazing how many people can't seem to get that like I'd say
- 1:02:36most of their paychecks. So that is something though that
- 1:02:39at least it incentivized that incentivizes them.
- 1:02:42We're hoping it's it incentivizes them at the home
- 1:02:44too. Or their their wife and kids
- 1:02:47might say you need to get to work so you can bring home the
- 1:02:5080 bucks. That's one thing we do.
- 1:02:53We've offered this for a long time.
- 1:02:55We offer some education assistance.
- 1:02:57So especially if you're going to go back and learn something
- 1:03:00that's going to be applicable to your job here at Dalton Brick,
- 1:03:03would you offer some financial incentive to go back to school?
- 1:03:07More and more we're doing more training, especially in the
- 1:03:10maintenance and like electrician slash programmer, with all the
- 1:03:17automation you have now, you need more operators,
- 1:03:20programmers, installers of all these things.
- 1:03:23So we have, we have like we've shifted people, we've allowed
- 1:03:28people to, you know, essentially expand their scope at the
- 1:03:33company into some of those types of goals as well.
- 1:03:38Brad, you. Spend quite a bit.
- 1:03:39Of time being involved with different industry and community
- 1:03:43boards. You're a busy guy running a
- 1:03:45pretty good sized company. Why do you give your time to
- 1:03:48some of these organizations? I think it's just been.
- 1:03:53Instilled in the Belden family and many other families and and
- 1:03:57Canton especially that you see over and over again.
- 1:04:01I think selfishly there's a couple of boards.
- 1:04:04I do learn a great deal amount from the other board members and
- 1:04:10you get to they're part of our it's a trade association of some
- 1:04:13sort, whether that's on the mining side or the manufacturing
- 1:04:17side or just a brick, the brick industry side.
- 1:04:21Some of the local boards, it's about just, you know, keep
- 1:04:24building your community and giving back.
- 1:04:26We've all we know here that we've we've been given a lot of
- 1:04:29great opportunities and, you know, we want to make sure that
- 1:04:33we live in a community that's that's thriving and, you know,
- 1:04:37we don't always see that. So we want to make sure we can
- 1:04:40do what we can, even if it's whether it's money or time for
- 1:04:44sure. But just, I think it's a sense
- 1:04:47of pride for our community, a sense of empathy for those that
- 1:04:50are struggling. And yeah, we just, you don't
- 1:04:54want to give back whenever we can.
- 1:04:56I like that. I just have one more.
- 1:04:58Question for you, Brad, but before I ask it, I want to do 2
- 1:05:01things. First, everyone listening, I'll
- 1:05:03invite you to pause for just a second.
- 1:05:05Go to your podcast app, go ahead and hit the follow or subscribe
- 1:05:08button there. It helps to make sure you
- 1:05:09continue to get more great interviews like we've had today
- 1:05:12with Brad Belton, and it helps other people find the show too.
- 1:05:16Brad, I also want to let people know the best way either to get
- 1:05:19in touch with you directly to follow your story, or to get in
- 1:05:23touch with the company. What would that be?
- 1:05:26Well, our website is at. Www.beldenbrick.com So hopefully
- 1:05:32that's easy to remember for your listeners.
- 1:05:34And then our Instagram is at Beldenbrick Co and we've got a
- 1:05:40great marketing person putting up content all the time.
- 1:05:42So hopefully if you can kind of geek out on brick stuff like
- 1:05:46like we do. But so yeah, if you want to find
- 1:05:50us or know where to buy our products, right on our website,
- 1:05:53there's a, there's a thing that says where to buy.
- 1:05:56There's a pretty good list of all of our our products on there
- 1:05:59too, and a lot of photos. So, yeah, that's one of the cool
- 1:06:02things about our product is you get to see him go on some very
- 1:06:05cool buildings and there's a sense of satisfaction, you know,
- 1:06:09after those those buildings go up.
- 1:06:11So you can see what those products look like individually
- 1:06:14and then of course, how they look on a building as well.
- 1:06:17OK, so beldenbrick.com. And at Beldenbrick Co on
- 1:06:21Instagram. So last question for you, Brad,
- 1:06:24you and I reconnect one year from today and you're
- 1:06:27celebrating something big. What is that big thing that
- 1:06:30you're celebrating here now, a year from now?
- 1:06:32Oh Jesus, I'd say it's. Probably you know on the
- 1:06:36business wise thing, you know one of the things that we've
- 1:06:38also, we haven't really talked about our distributors a whole
- 1:06:41lot. We've owned a couple of
- 1:06:43distributors. So again we're the manufacturer.
- 1:06:46If you're going to buy our bricks, you don't really call us
- 1:06:48directly unless you live in Cherry Creek, Ohio, then you
- 1:06:51give us a call, but you call our distributors.
- 1:06:54We've owned one in New York and Philadelphia and Detroit we
- 1:06:59wholly owned, but we started this new venture a couple years
- 1:07:01ago with a with a competing brick manufacturer, but they're
- 1:07:06also a family owned brick manufacturer out of Nebraska.
- 1:07:10But you know, they do a lot of what we do.
- 1:07:12We're direct competitors, but we're very friendly.
- 1:07:15It's a kind of a great industry in that way that we're generally
- 1:07:18friendly with about everybody in the brick industry.
- 1:07:20But we decided to do a joint venture and then partner with
- 1:07:23some of our, with some of our favorite, you know, brick
- 1:07:26salesman across the country. So we just, we've opened up a
- 1:07:30distributor in Indianapolis a few years ago and they've done
- 1:07:34very well for us. And then we just recently opened
- 1:07:38up two more offices. So it's kind of been a big year
- 1:07:40for us. So we now have a, it's called
- 1:07:42Premier Brick Sales. Is that the name of that
- 1:07:45company? And we just started one in
- 1:07:47Chicago and we just started one in Tampa, FL.
- 1:07:51So I'm hoping in a year from now that we'll have, we'll be
- 1:07:54celebrating some good years out of those folks.
- 1:07:58And and so it's a partnership with this group.
- 1:08:00In Nebraska in each of these locations and you guys are
- 1:08:05jointly selling your competing products alongside of each other
- 1:08:10yeah so even in our. Even our New York office, one of
- 1:08:13the best things that they offer is our our competitors.
- 1:08:17So we don't just sell Belden bricks out of the it's called,
- 1:08:20you know, Belden tri-state building materials in, in, in
- 1:08:24New York, but they sell a lot of our competitors.
- 1:08:26So it's, it's actually kind of nice when I do go see my
- 1:08:29competitors, you know, they, they also know that we do a
- 1:08:32pretty good job selling their products in the New York market.
- 1:08:36So again, it's, it's, it's somewhat incestuous, I guess in
- 1:08:39the brick industry. We have other distributors in
- 1:08:43different parts of the country that are also our competitors.
- 1:08:45They own distribution as well. And so, you know, it just
- 1:08:49depends on where you are in the country.
- 1:08:50But you know, we do sell each other's products.
- 1:08:52You don't want to have just that one product to sell a customer.
- 1:08:56So if you're talking to an architect in New York or
- 1:08:59Chicago, you want to be able to offer different things.
- 1:09:03And so having multiple lines, maybe not every line, but
- 1:09:05multiple lines that your distributor is a good thing.
- 1:09:08So we partnered up knowing, hey, if you got Belden Brick and
- 1:09:12Endicott Brick, you're going to you're going to have a pretty
- 1:09:15successful distributor. And then hopefully we can get a
- 1:09:17few other lines and different even competing type of materials
- 1:09:23or complimentary building materials in those offices as
- 1:09:26well. And then of course, there you
- 1:09:29go. When they go try to sell that
- 1:09:30into the market, you know they're they're going to have
- 1:09:33success because they got building brick and then to cut.
- 1:09:36So when you go into these new. Markets with this joint venture
- 1:09:40with a distributor are you acquiring an existing
- 1:09:45distributor business or you guys starting something from the
- 1:09:48ground up No, it's AI we. Feel like it's an interesting
- 1:09:52concept. We're building something from
- 1:09:53the ground up. We're basically, it's nothing
- 1:09:57really intentional other than to say, send a message to everybody
- 1:10:03in the brick industry to say, hey, if, if you know, if your,
- 1:10:08if your distributor gets bought out or if, you know, we go, or
- 1:10:11if it goes away or if you move like, you know, we've got these
- 1:10:15relationships in the brick industry.
- 1:10:17Like if there's just some opportunity, we're not looking
- 1:10:20to go buy a company, We're not looking to go take out one of
- 1:10:23our existing distributors in those markets.
- 1:10:26But if something would happen to them and there's A and there's
- 1:10:29somebody, you know, in that market that is, finds themselves
- 1:10:34out of a job or wanting to, wanting to do something
- 1:10:37different, then they give us a call.
- 1:10:39And, and that's sort of what happened.
- 1:10:41We we ended up with a couple of these so-called free agents in
- 1:10:44these markets and we decided to to invest with them.
- 1:10:49Interesting. Is it capital?
- 1:10:51Intensive to be a distributor or is it more of a a relationship
- 1:10:54thing? It's not like they're they're
- 1:10:55probably like stocking some samples to show people.
- 1:10:58But yeah, it's like the typical. Brickyard, I mean, so no, not
- 1:11:03nearly as capital intensive as a being a brick manufacturer for
- 1:11:07sure, but you do need, you know, showroom, some office space and
- 1:11:13hopefully, you know, most of them needs at least some yard
- 1:11:16helpful. Not not all brick distributors
- 1:11:17have a big Brickyard or a Brickyard at all, but most do
- 1:11:22and the successful ones do. So you do got to invest in some
- 1:11:26real estate and some office space.
- 1:11:27But other than that, it's it's mostly these relationship
- 1:11:30people, though they they're really good salespeople.
- 1:11:33And so I'm in Columbus, OH. Is Hamilton Parker considered a
- 1:11:38a Brickyard? Is this a distributor?
- 1:11:40OK, And they're one of our distributors.
- 1:11:42Yep. So you picked the right one.
- 1:11:45They're the good ones. So yeah, if you're in Columbus,
- 1:11:47go to Hamilton Parker and you'll find some belt and brick there.
- 1:11:50They've been a long time partner of ours.
- 1:11:52So again, I, you know, the people at Hamilton Parker don't
- 1:11:55have to worry. We're not, we're not looking to
- 1:11:57go, you know, invade. You've got a good partner here
- 1:11:59in Columbus. This is more about.
- 1:12:01Where maybe you guys don't have as strong of a foothold,
- 1:12:05correct? Yep, that's that's.
- 1:12:06Where you would look to expand with this?
- 1:12:07Concept. Yep, exactly.
- 1:12:10So who knows, overtime things happen, you know, but we had the
- 1:12:14one in Indiana and we would talk about, well, is there anything
- 1:12:17else going on? And the IT was a very short
- 1:12:19conversation of like, oh, everyone's pretty satisfied.
- 1:12:22And then we just a couple of opportunities came to us in the
- 1:12:26same year. So yeah, so that's an
- 1:12:28interesting question. So in a year, I'm hoping that
- 1:12:31we're, you know, quick and some champagne glasses with the year
- 1:12:34under our belt and and those and those markets fun stop.
- 1:12:37Well, Brad Belden. From the Belden Brick Company in
- 1:12:40Canton, OH, I want to be the first to thank you for sharing
- 1:12:43both your time and your story with us today.
- 1:12:45I really appreciate it. Thanks, Anthony.
- 1:12:47Good to see you again. Folks, that's a wrap on another.
- 1:12:50Episode of the Inspired Stories podcast.
- 1:12:52Thanks for learning with us today.