Latest / The ReForge Podcast / Dirty Power Is Killing American Factories (with Brian Keith) | ReForge 016
Transcript
- 0:00if you're sending dirty power into a factory that doesn't have the appropriate front-end filtering systems or phase correction systems, what you're gonna end up doing is burning up all your motors inside the factory, burning up computer systems and power modules inside the factory because they weren't designed to filter out bad utility power.
- 0:26Welcome to the Reforge podcast.
- 0:28I'm Matthew Chang, and we're here to explore all things AI, automation, and the American worker, proving that the American re-industrialization is possible, pivotal, and pressing.
- 0:40Thanks for joining us today.
- 0:41Let's get into the episode.
- 0:43Welcome back everyone, and welcome to episode 16 of"The Reforge Podcast." We have got a full house today with Brian and Matt and myself joining, so this should be a good one.
- 0:56Today we are going to get into the topic everybody has been clamoring about, electricity, power, and all the things that go along with it.
- 1:05So get ready for a good one.
- 1:08Matt, you...
- 1:10The other week, you know, when we were talking, you'd mentioned one of the big things, that y'all are doing is advising customers on basically their on-site, you know, energy storage, adding batteries to the factory.
- 1:23so I guess let's maybe kick off, you know, with that.
- 1:27Let, let's maybe start with, you know, some of the reasons that drive that.
- 1:32Obviously, everybody knows AI data centers are consuming mass amounts of energy.
- 1:38Everybody's bill is going up, reliability issues, all that good stuff.
- 1:42We can get into it, but in the context of reindustrialization and factories, you gotta run the machines.
- 1:50So, you know, If it's not just plug and play, what, why, why are you suggesting batteries?
- 1:56Yeah.
- 1:56Let me, let me start off by telling you what's driving it up.
- 2:00Okay.
- 2:00And this is, this is very fluid, but I think The analysis is gonna hold up for the next couple years.
- 2:06We already had the EV car wave, right?
- 2:09Tesla sales keep going up, Rivian sales keep going up.
- 2:12We're adding new electric vehicles to the marketplace.
- 2:15We've now learned how dense in energy fossil fuels are.
- 2:20And so when you take that gasoline for propulsion of cars out of the mix, you do it in electricity instead, that's a huge hit to the grid right there.
- 2:29I routinely post my Cybertruck charging stats on X, and it continues to amaze me that I charge it somewhere between fifty to two hundred houses worth of power when I plug that thing into a Supercharger.
- 2:41That's number one.
- 2:42Number two, you've got the data center and AI hub, you know, power increase.
- 2:47That is having a more localized impact, right?
- 2:50Because the communities and the power systems that permit those facilities, they're the ones that are getting hit.
- 2:57In Florida, we've kinda decided we're not doing that, right?
- 3:01And so it's got limited impact on us, even though we have the newest nuclear plant in the country in my market, we're not doing AI data centers.
- 3:09But for the communities that are, they're having massive rate hikes, and it's become a federal policy issue with the White House and Department of Energy having to step in and say,"Hey, here are the ground rules for new AI data centers.
- 3:20You can't pass the costs onto consumers," which is what's been happening.
- 3:25then on top of that, you have this overall trend of more electrification.
- 3:27New construction, right?
- 3:30Housing continues to expand at a decent clip.
- 3:33factories are expanding.
- 3:35And you have certain sectors of the economy that are electrifying previously fossil fuel power systems.
- 3:42So airports is a perfect example.
- 3:45Airports have forecasted over the next ten years to increase power requirements by five X, five times.
- 3:53As they try to get all their runway equipment off of diesel and, gasoline, they're moving that over to electric vehicles.
- 4:01The heating of the airports is being converted from gas-based heating in the building to electric-based heating.
- 4:08So you have three factors, ele-electrification from buildings, electrification from cars, and the new electricity required for AI data centers all hitting at the same time.
- 4:19What that means is that factories are not getting high quality power So these are- Yeah you know, I've been to factories that are 50, 60 years old that are now suffering from rolling brownouts, and that's ubiquitous across the country.
- 4:32It almost doesn't matter where you are.
- 4:34So that's why one of the first things we talk to customers about is reliable power.
- 4:39Now, in any system you've been around, Colin, for critical data systems like servers and IT systems, you have a UPS, an uninterrupted- Yep uninterrupted power supply.
- 4:49For a lot of buildings, they have emergency backup genset, diesel gensets that will power the life safety systems, so if the power goes down you can still exit the building safely, operate the fire sprinkler pump, those sort of things.
- 5:01But now we're in this paradigm of you need to have real-time power backup for your manufacturing systems.
- 5:07That is a way larger demand, right?
- 5:09We're gonna measure that in megawatts, right?
- 5:12And so what we're helping clients decide is how much backup do you need.
- 5:16Is it 30 minutes on the plant?
- 5:18Is it two hours?
- 5:19Is it six hours?
- 5:20And this can be a lot of battery backup on the front end of a plant.
- 5:24Yeah, I mean, a lot of it comes down to how big a check can you write.
- 5:28I mean, you can keep adding batteries till you're blue in the face, but at a certain point, you know, the cost element of it comes into the equation.
- 5:34Now, you mentioned 30 minutes there.
- 5:37You know, is that the right answer?
- 5:37Is it an hour?
- 5:38What is it?
- 5:39A lot of people don't realize that adding this battery backup or any backup power solution to it isn't necessarily about just continued 100% operations.
- 5:50A lot of it is just a matter of how can we safely shut down our machines so either, A, we don't damage the machines, you know, we don't damage the work pieces we've got in place, or B, just so we can figure out what the heck is going on and be able to plan accordingly.
- 6:04These aren't, you know, most, most factories aren't running quick, you know, five-minute jobs type things that are talking about this.
- 6:10They've got full scheduled production plans, so they have to be able to reevaluate and figure out what makes sense.
- 6:16It's a concrete truck problem- So batteries...
- 6:18What's that?
- 6:18Where a concrete truck, if a concrete truck stops spinning, how long do you have until the concrete hardens?
- 6:23And if the concrete truck...
- 6:24And so my dad was a concrete pourer, and so I grew up around concrete trucks.
- 6:28And if you, those things stop working, you don't have very long until the entire truck is dead, and that's a catastrophic cost for the companies that are hauling this concrete.
- 6:39And concrete, it's utterly critical.
- 6:40You have to have it, but if you screw that up, it is, you just cannot allow that to happen.
- 6:46It is very expensive to chip all that concrete that's dried outside the inside the drums.
- 6:51Fun fact: every concrete hauler keeps a jar of honey in the cab of the concrete truck So if you pour a jar of honey into the concrete batch before...
- 7:00Let's say you get stuck on the highway in Houston and you're gonna drive your concrete.
- 7:04Even if the truck's in operation, it's spinning the concrete, that honey will, one jar of honey will buy you enough time in the whole, truck that you could probably survive until you can dump that concrete, even if you're not dumping it, you know, on the job site.
- 7:17Interesting.
- 7:18So yeah, what we're doing, we can't do a honey jar on the front end of a factory, but we can do Tesla Megapack.
- 7:25Colin, a few weeks ago you and I talked about the new Ford system that they have.
- 7:28Ford, yep.
- 7:30We can put a power system on the front end of the factory that buys you enough time, like you said, Colin, to safely shut down the operation.
- 7:39yeah.
- 7:40The startup on a factory, on a large scale continuous operation factory, the startup could be measured in eight hours to 24 hours, right?
- 7:47Just to turn everything on in the correct sequence, bring up the temperature levels, start the batch and the processing, you know- it's not just flipping a switch like most people think of when they walk into, you know, a room.
- 7:57Right.
- 7:57it's a process in and of itself.
- 7:59Yeah.
- 8:00Yeah.
- 8:01So the concrete truck analogy is good.
- 8:02It's, we, our factories need a way that they don't just turn everything inside the production system into that batch of hardened concrete within the system.
- 8:11They gotta safe it off before they can shut it down.
- 8:14And it can't include heroics either on the part of the people that, you imagine a concrete driver, let's say yes, they could throw this thing of honey in there, but if they're parked in some dangerous area at the time, your plan A can't be the dude takes the honey, climbs over the truck on the bridge in the fire or whatever, in heavy traffic, and throws the thing in.
- 8:31It has to be a reasonable request of somebody.
- 8:34We're all addicted to action movies- Tactical honey bomb myself included, where the person last minute runs up and does the thing and then they save the day.
- 8:40Woo-hoo.
- 8:41That's actually a horrible workplace design.
- 8:43and even if it's very exciting to write it down on paper, if the reality is that someone got injured because the business plan was they're gonna have to be a hero to save the plant in order to...
- 8:53that's just a terrible design.
- 8:54So we have to not have our superhero brains on, but instead say,"What's a reasonable request to people that they can be properly trained in how to do?" Have I told you guys the story of when I was a security guard?
- 9:06Do you know that story, Colin?
- 9:07Brian the security guard story.
- 9:07So one third time- We've, we've heard of...
- 9:10part of it before.
- 9:11I'm not sure whi- which story this is, we'll see.
- 9:13Well, this is a story of when I saw a guy almost murder his girlfriend, so I thought.
- 9:18But he was pushing her on the edge of a train platform at night when they shouldn't be there, oncoming train coming really quickly.
- 9:24He's shugging her back and forth.
- 9:26I was not right there, because previously he had thrown her purse on the other side of the tracks across the fence.
- 9:31I went to go look at it, and then I saw him come back, and ended up he ran away, didn't actually hurt her.
- 9:36Never ran as fast in my life.
- 9:37But I- That's a cliffhanger right there.
- 9:49Yeah.
- 9:50I'm, I'm, I'm- Oh man, they're gonna die in the worst time.
- 9:52So there's this person on the train tracks, and I call dispatch and I say,"There's this per- it's blocking the train tracks and it's only a person, so it's not like it's gonna derail a train.
- 10:00Should I get it?" And what does dispatch say to me?
- 10:03They say,"We cannot advise you about picking up the person on the train tracks they're not authorized to be on." So there I am, a lowly paid night security guard, having to myself decide...
- 10:14Now, I can see there's no trains coming, but train tracks are not very safe places to be.
- 10:18But also there's now debris on the train tracks, and I'm having to decide what to do.
- 10:22That's not a great situation to put a worker in.
- 10:25You decide how much you should risk your body to make your workplace safer, and we don't wanna design factories like that, that involve heroics in trying to save people's lives.
- 10:34Yeah.
- 10:35So let me give you the, Yeah, we don't.
- 10:37we want there to be a safe procedure for everything.
- 10:39You know, licensed engineer here, it's my job to make sure it's designed that way.
- 10:43My legal and professional liability comes in when we've created systems that require the heroics, right?
- 10:50and so yeah, safety is always number one.
- 10:53The other reason that we need to have power systems on the front end, Colin, it's not just battery backup.
- 10:57it's filtration and harmonics, capacitance.
- 11:01We need to have these systems there because when in a brownout condition or leading up to a brownout condition, the power will usually get very dirty.
- 11:10And for the audience, what that means is dirty power, especially at high voltage.
- 11:14Dirty power is basically out of phase.
- 11:16we typically buy clean power.
- 11:18It's very dangerous very quick.
- 11:19Yeah.
- 11:19and then it's kind of a ripple effect.
- 11:21As you send dirty power into the system as the the utility provider, it ends up getting worse and worse down the line, th- down the literal transmission line because you start getting all this feedback because you're sending bad power out and you're getting bounced back into the grid.
- 11:36So things like the frequency, the hertz, the phase, appropriately phasing the power really matter.
- 11:43And so if you're sending dirty power into a factory that doesn't have the appropriate front-end filtering systems or phase correction systems, what you're gonna end up doing is burning up all your motors inside the factory, burning up computer systems and power modules inside the factory because they weren't designed to filter out bad utility power.
- 12:05And that is not picking on any jurisdiction around the country.
- 12:08That is happening in every power grid around the country.
- 12:12Well, and, and that's, you know, I think a great kind of point to get into is when we look at y- the ac- not just the distribution system itself, which America's distribution system is severely antiquated, is just in a very disappointing poor shape.
- 12:28But, interstate transmission, you know, even if you're talking within the same, RTOs, the transmission side of it, our capacity is so limited because it is so dated.
- 12:38It is so...
- 12:40I mean, we're talking 50, 60-year-old technology is, you know, best case in most places.
- 12:46so we don't have the infrastructure in place to account for these types of edge scenarios.
- 12:52You combine that with Factories or, you know, job shops that are not high-tech, they've been around for 20, 25 years.
- 13:01They haven't been investing in the latest systems, hardware, all of that.
- 13:06They don't have the capacity to manage dirty power.
- 13:09They don't have the capacity to manage influxes, brownouts.
- 13:14Like, that's a just nail in the coffin for them.
- 13:17I mean, that shuts them down completely.
- 13:19So while we've got batteries, it's great for new builds.
- 13:23They can have, you know, high-end switch gears, transformers on site, everything you need.
- 13:29You know, they're in much better position.
- 13:31But the vast majority of American manufacturing is, you know, running off legacy infrastructure from distribution and transmission to just the, even the factory front end of it.
- 13:41It's, I mean, a huge risk that really does not get much attention.
- 13:46Yeah.
- 13:46And so what we're typically doing as a solution is on top of the hardware, which is, you know, batteries, obviously emergency gen set, power filtration, harmonics, you know, those sort of pieces of equipment that require CapEx, you have to buy that stuff.
- 14:01what we're also doing is putting in a what's called a PMS, power management system.
- 14:05It's basically a software connected to sensors and it's giving you the analytics you need because when the utility sends you bad power and you have to filter it out on your end, you shouldn't be charged for that bad power.
- 14:17Rebate time.
- 14:18Rebate time.
- 14:19you need to have...
- 14:20But to get a rebate from the utility's not as simple as calling and complaining,"Hey, you burned up my motor." You- you're gonna have to show them the data so they can rebate the bill.
- 14:29We have, I mean, pretty much all of our customers run more than a million dollars a month in terms of electricity, so this can be a major savings for the factory to be able to go back and get your rebate on a monthly or annual basis based on the bad power.
- 14:44It can have a major impact on the P&L for the factory.
- 14:48And, you know, what we have seen more and more jurisdictions that are looking to push AI data centers, for example, say you have to co-locate your power.
- 14:56It's gotta be behind the meter, basically bring your own power.
- 14:58We're not going to, or they claim they're gonna try not to shift those costs onto the consumers via rate cases, rate increases, all of that.
- 15:10But, one of the things that, you know, gets, I guess maybe isn't discussed as much is factories don't have that CapEx to spend$100 million to build their own little power plant.
- 15:23You know, it's not...
- 15:25They don't have that flexibility.
- 15:26So having the insights like you're talking about, whether it's their, you know, power management systems, whether it's just having real-time sensors to actually be able to monitor what's coming in and what their actual consumption is, without having, you know, frankly lower cost options that give them some insight, they're held hostage by, you know, the things going around them if they don't have a big checkbook.
- 15:47That's right.
- 15:47Further, the best place to create power is not the best place to have a factory.
- 15:51If you're a hydroelectric dam, that's probably not the right place to have your factory.
- 15:56If you are next to a coal field, not a great place to have a factory.
- 15:58If you're in an area where you can have a lot of solar, not the best place for a factory.
- 16:01Until we get to the age of really good, house size or smaller atomics, your factory should be close to your distribution, close to your inputs, not close to the places where you're gonna be generating power, which is ge- in general, a very dirty process or very consumptive land well, I don't know that I necessarily agree with that.
- 16:19I mean, I, in, no, I don't wanna have a factory right next to, you know, a dirty coal plant.
- 16:25But at the same time, you know, down, you know, in the same jurisdiction and the same neighborhood as a natural gas-fired plant, you know, Midwest, you know, the Marcellus Shale is pretty flush with, you know, natural gas.
- 16:37Quite a few factories in the Ohio, Pennsylvania, that region.
- 16:41It's been effective.
- 16:42Same thing, Niagara Falls, you know, up in, up in, in New York area, you know, Rochester, Buffalo, pretty good manufacturing operation there.
- 16:51And solar, you know, I'm a huge fan just because it's so quick and easy to deploy.
- 16:56Unfortunately, the reality is, you know, you- for every square foot of factory space, you need, you know, around four to five times a- as much solar density as you're getting right now.
- 17:07So it isn't there, but it offsets it.
- 17:10So I don't know that I would agree with where you generate your power isn't necessarily the best place for your factory.
- 17:16I do 100% agree, as soon as we get those small modular reactors, you know, widespread, affordable, that unleashes a whole different animal of being able to park a semi-trailer outside your factory and have, you know, your infinite money power glitch basically parked there.
- 17:31that's gonna be great.
- 17:32How far- Yeah Matt, are we actually out from the atomics, just pull up a semi-truck size atomic to your factory?
- 17:40I mean, you're a decade plus, you know, on, on it.
- 17:44I thought we were supposed to have one by the 4th of July this year.
- 17:46Isn't Valor one of those- You might have one that was out one by 4th of July?
- 17:50You might have one, and Colin, you and I are calling for 10,000 to start with, right?
- 17:54Yeah.
- 17:54So- we might need a few more the challenge is around a couple things.
- 17:57One is the regulatory framework is still not clear, right?
- 18:00so what we call gen two and gen three nuclear, you know, Jack- like I said, Jacksonville market has the newest large scale, nuclear in the country.
- 18:08but we decided to put it in Georgia'cause we're Florida, we don't actually want it in our state, so our power plant's in Georgia.
- 18:14but the, you know, there's not a clear regulatory framework of how to handle it.
- 18:19Part of the reason is all the different companies that are going after it now, we see them on X all the time, they're using different tech stacks, right?
- 18:27They have different technologies for the heat transfer and for managing, you know, the nuclear material.
- 18:32So it's hard to regulate when everybody's doing something totally different.
- 18:36So until the regulatory picture comes into view and you have a clear framework, I think you're gonna struggle with deployment and adoption.
- 18:44And in the same way that you have this kinda NIMBYism in terms of AI data centers- Oh, boy getting more popular, you're gonna have NIMBYism on nuclear because, you know, people don't know, and they're gonna gravitate towards fear.
- 18:55So that's part of it.
- 18:57the other part of it is, just the practical logistics So if I have a mini nuclear plant, whether it fits in a house or whether it fits in a, tractor trailer truck, how do I protect that?
- 19:11How do I defend it from a physical security standpoint?
- 19:14How do I transport spent nuclear material that is radioactive?
- 19:19And how do I get that to a central location so that it can be safed off and further processed, or buried or whatever we end up doing with it So I think until you have a regulatory framework and then a clear logistics plan around physical security and transport of materials, you're gonna continue to struggle.
- 19:38You're definitely gonna see pilots, right?
- 19:39The, the Department of Energy and Department of Commerce are actively funding pilots right now.
- 19:45I'm aware of a couple companies that have already proceeded into the contract negotiation with the federal government to get federal government money to prove how you can stand this up.
- 19:54I do see the direct tie to national security, right?
- 19:57We need to have more abundant, more available power.
- 19:59We're already moving at the fastest solar deployment rate in history, so solar has just kinda...
- 20:05I'm drawing my ramp the wrong way with my hand, but it's continued to go up.
- 20:09you're not gonna accelerate solar past w- the current acceleration rate is my view.
- 20:15It's already growing at a significant year-over-year increase.
- 20:18you're bringing coal more and more kinda offline.
- 20:21Like, coal plants are generally a downtrend right now.
- 20:25I mean, we're seeing the economics, you know, the shift of'em, I think with the attention finally focused on nuclear, those economics are gonna get more competitive, and we're gonna see that hockey- Yeah you know, that, that hockey stick curve start to take off, too.
- 20:37I think, I think nat gas and, natural gas power generation, sometimes called peaking plants, which you have in Texas and the Marcellus Shale, I think those have already hit their kinda full maturity, and they're kind of on the downtrend.
- 20:49The biggest reason is the physical bottlenecking, right?
- 20:52You can't get a natural gas turbine in any sort of reasonable schedule, right?
- 20:58I think it, last I saw, it was four to five years, somewhere out for net new.
- 21:02And even the refurb conversions from jet turbines is, you know, 18 to 24 months, and those aren't as efficient as the actual, you know, purpose-built ones.
- 21:11That's right.
- 21:12Yeah, I mean, to me, the only thing that makes sense is build it once, build it right.
- 21:15You know, I saw a lot of...
- 21:16I saw some really smart comments that were saying,"Hey, here's the power level that exists in all the Airbus planes for Spirit Airlines.
- 21:23We should rip those engines out, and we should build power plants." in principle, it sounds good.
- 21:28The practicality behind it is we're taking aviation capacity out of the marketplace'cause we're pulling perfectly good aircraft out of service that we need to move people.
- 21:37And then to your point, Colin, that, that engine was built for a different purpose.
- 21:41It was built for thrust to move an aircraft.
- 21:43It wasn't built to create power.
- 21:45you have a lot of novel concepts, so I'm very bullish on the emergence of technologies like purpose-built turbines, that are domestically produced.
- 21:56also the SMR, small modular reactor nuclears.
- 22:00But I'm it's 10 years, man, till we get this sorted out.
- 22:03It's not in the near term.
- 22:05What about space- No based power?
- 22:08Space-based solar collection There is a wonderful startup in Jacksonville- Ooh that is building power plants for satellites.
- 22:17So they, they, It's called Starcatcher.
- 22:20It's, it's about 10 miles from my house here.
- 22:21Great name.
- 22:22Great name.
- 22:23And they build these, they build these solar arrays that convert the solar energy to optical energy, and then they beam a power beam at existing satellites.
- 22:33And in their lab space, what they've proven is that they can increase a existing satellite throughput capacity by about 5X by just kind of turbocharging the existing solar arrays that are in space, which, you know, Elon's launching new rockets every day, right?
- 22:48So that's super interesting, but that power is not coming back down to Earth, because that power has to be transmitted through a laser.
- 22:57And so the problem with getting a laser back to Earth is you have to go through our atmosphere, right?
- 23:02And so the other problem with it is, Brian, if they have enough power that it can power up a factory, that they're beaming it from space- Could be a weapon pretty easy do you trust any company to beam it to the factory near your house, and trust them completely that they don't hit your house, right?
- 23:19And so that's the question is, what's gonna happen first- Good, good luck with fire insurance the lasers from space that power factories here, or is it actually easier to build a factory in space than to power a factory on Earth with space-based solar?
- 23:31I mean, I think it's a fun exercise, but again, you know, w- while- SpaceX has shown a remarkable ability to consistently launch rockets with, you know, a high degree of confidence.
- 23:45We saw last week that there's still a lot of learning, le-lessons- Yeah to be learned from the other market entrants out there.
- 23:53SpaceX has done an amazing job getting the payload costs, you know, down, but it's still nowhere close to what it sh- needs to be for us to actually be able to say,"Yeah, we're building commercial, you know, consumer goods in space and shipping them back to space." That it's somehow cheaper to get either mined from an asteroid in space, process that in space, produce, manufacture, and then ship back to Earth.
- 24:19W- we are...
- 24:20I wish we were 10 years away from that.
- 24:22I think we're further out.
- 24:23I think we will get there.
- 24:24I think there's absolutely, you know, a viable path for it, but the solutions we have from small modular reactors, solar, nat gas peakers- Yeah you know, nuclear on Earth is a much shorter time horizon and a much clean...
- 24:40Even with all the regulatory nonsense, your, you know, FERC headaches, your transmission interconnection, all that, that is still a, a cleaner and faster path, for producing here.
- 24:51Yeah.
- 24:51Just kind of a prediction and this is kind of the physics-based part of the conversation.
- 24:56So let's ground ourselves.
- 24:58SpaceX is yet to send a heavy payload to space.
- 25:01You know, we're all rooting for it.
- 25:02we're talking about their IPO a lot, and Starship is close.
- 25:06It's showing a lot of promise.
- 25:07But they have yet to send a p- heavy payload to space.
- 25:10The types of loads that Colin and I ship around the country to build manufacturing are very heavy payloads.
- 25:16so I don't think it's practical that we're gonna R&D all of our manufacturing process so that it's light enough and compact enough to go to space to make something and bring it back down because we had the one-time advantage of free power in space.
- 25:29I'm hopeful.
- 25:30I'm hopeful.
- 25:31Just to add on, I'm hopeful that happens.
- 25:32I wanna build sweet spaceships in space, but- I'm a little more pessimistic.
- 25:36Let me be the hater in the crowd.
- 25:37I think you're gonna make in space for space.
- 25:41So production will exist in space, and that production will be for space people, and space equipment, and space colonies.
- 25:48I don't think it's ever gonna make sense to overcome Earth's gravity to send material up there, produce, and then send it back.
- 25:56I just don't see that happening.
- 25:58I think we're gonna make on Earth for Earth, and then over the long haul, we're gonna increasingly make in space for space.
- 26:04Hat tip to another Jacksonville company, Redwire Space is headquartered here in Jacksonville, and that's exactly what they do.
- 26:10Their original name was called Made In Space, and they put the first 3D printer on the International Space Station, and they made parts for astronauts that didn't have the parts they needed, and they could just make'em right there.
- 26:22That paradigm is gonna continue to increase.
- 26:25so you know, you're gonna make in space as a percentage of what you consume in space.
- 26:30You hope it, you know, decreases and it eventually becomes 100% of space items are made in space.
- 26:36but right now, I mean, it's at best you could do maybe 1%, right, with the current technology we have.
- 26:41So it's gonna take a while.
- 26:43so I don't necessarily think we're gonna ship anything up.
- 26:46I think there's dramatic innovations in power abundance Domestically, terrestrially, that are gonna happen here on Earth.
- 26:54And that power abundance is what's gonna free us up.
- 26:58So let me give you a couple practical things we can do right now.
- 27:02Number one, it's my belief that every building that has an open roof should have a microgrid with roof-based solar.
- 27:12Takes no extra land, and I'm gonna add on to that, and parking lo- say parking lots to go with it.
- 27:18Oh, you mean so that I have a sun shade here in Florida so I don't have to park out in the- Exactly.
- 27:22So- You don't have to bra- brand yourself with your seatbelt anymore.
- 27:25That's right.
- 27:26So that, those are some simple examples of what we can do as kind of interim steps, is start to take properties, office buildings, distribution centers, houses, schools, take those off grid so they're running a microgrid on site, and you're no longer...
- 27:40You don't care what's happening on the grid most of the year.
- 27:40You have solar generation, you have onsite battery storage.
- 27:46Facility just kinda runs itself.
- 27:47So that's a little step.
- 27:53While it might sound trivial, when you multiply that across all the people in our 300 million plus country, it starts to make a major impact.
- 28:01If you just drive down any city street and look at all the buildings, they could all be small producers, right?
- 28:07And go pretty darn close to off grid, with the exception of these heavy consuming facilities.
- 28:14Hospitals, manufacturing facilities, AI data centers, those are gonna require, continue to require new power.
- 28:22EV charging hubs, gonna continue to require new power But the key thing that you just hit on there, Matt, is if we're building more of a distributed, distributed power grid, or excuse me, distributed power generation, these microgrids that are, you know, distributed across communities, lots of little ones, what that does also is that's pulling demand off of the existing grid.
- 28:43So these big consumers, not only does that help improve reliability of our distribution and transmission system, you avoid a lot of the thermal fluctuations, frequencies, a lot of the issues that we are experiencing today across the country because of the aging system.
- 29:00By reducing that demand and strain on it, we're able to improve reliability of the transmission distribution system, and in turn, you're also gonna see your act- many of your costs, particularly on the supply side of it, going down to help make services, I mean, as input cost, you drop your energy, you know, that's huge for manufacturing.
- 29:21Yeah.
- 29:22So the way I see it, for the building owner, whether it's a house or an office building, it's sovereignty, right?
- 29:27You're now sovereign over your own energy solution.
- 29:30The other problem is, you pointed out, Colin, houses, and office buildings, places where people live, are generally the worst power consumers by far.
- 29:39My factories have very level loading of power demand, and they're almost what we'd call 1.0 in power factor, and power factor is just a ratio the utility uses to charge you based on, you know, how much you're using in peak power versus average power.
- 29:57When you have these huge peaks, the problem with us people is we all like to have a peak at the same time.
- 30:02So in Florida, you can imagine the afternoon is our peak power because we're running that AC hot to fight the heat, right?
- 30:10One of the bright spots in the country came out of California, and we love to probably dunk on California for regulatory policy, but a bright spot that came from California is last year at peak power, which happens, in California it happens around like 4:30, 5 o'clock in the afternoon.
- 30:27That's when it's the hottest and the sun is shining on the side of the buildings and it's just heating up the buildings.
- 30:33they pulled 14% of their peak power out of battery energy storage systems.
- 30:39Texas did something similar about two weeks ago.
- 30:41They hit over 50% basically covering the duck curve, which is your power consumption curve if you look at it visually, over 50% of that and basically smoothed it out from battery as well.
- 30:52They've like you were saying, California kind of showed some of the stuff that's possible.
- 30:57Texas has taken that and just sprinted with it and shown that it is not only possible, but can be done very quickly, too.
- 31:05Yeah, and you have other markets where distribution isn't practical.
- 31:09Like Australia has really led in this as well.
- 31:12You know, it's kinda like Canada, great big country with only a few people, then all the people kinda live in, in certain little strips of the country.
- 31:20Little spots.
- 31:21and so they're doing a great job, in Australia.
- 31:24You know, it sounds like Texas has now taken the lead.
- 31:26California's a pioneer.
- 31:28There, there are lots of energy solutions here that we can already implement.
- 31:32One of the problems, too, is policy.
- 31:35So I happen to live in a small township called Jacksonville Beach.
- 31:38In Jacksonville Beach, the utility company will buy your power if you export power, like off residential solar.
- 31:44They'll buy it at a dollar.
- 31:46A dollar a dollar.
- 31:48So whatever they charge you for a kilowatt hour, if you give it back to them, they'll pay you the same amount for a kilowatt hour.
- 31:55Okay?
- 31:55That- Net metering can be a beautiful thing that incentivizes, you know, installing these microgrids'cause you can be a money maker, a power exporter in your own community.
- 32:05around the country there's some power districts that won't buy the power at all.
- 32:10They won't even pay you for it if you're giving them back the energy.
- 32:13And then there's, the, and that's called spinning the meter backwards.
- 32:16If you spin the meter backwards, they won't even pay you.
- 32:18There's a lot of major districts that'll pay you 40 cents on the dollar So there's really no incentive.
- 32:24So I think from a policy perspective- Huge we can do some simple steps around the country to say,"Hey, look, all districts must pay a certain portion if you're gonna send power back to the grid.
- 32:34'Cause you're part of the solution, you should be rewarded." and then I do think that we need to make it easier for people to install microgrids, because if we just take the houses and the office buildings and the warehouses, if we take those off grid right now, the schools, you know, the, all the people spaces, then suddenly we don't have an energy crisis anymore.
- 32:54And the users, AI data centers, pretty level loaded, right?
- 32:58That's a pretty decent power factor.
- 32:59I don't think it's exactly a 1.0, but you're probably up at a.8 or something like that.
- 33:04And then again, these heavy industrial processes that just crank.
- 33:07If you wanna make steel, you wanna make aluminum, you wanna make magnets, you wanna do chemical refining, those are like a perfect 1.0 power factor.
- 33:15That is the type of stuff we want connected to the grid.
- 33:18I mean, you look at electric arc furnaces, I mean, you're seeing tons of those.
- 33:21You had U.S.
- 33:22Steel, you know, a couple weeks back announced major investment in their, big river plant down in Arkansas.
- 33:29You know, that is huge electric loads.
- 33:32A lot of that's served with na- natural gas peakers, onsite power plants, that sort of thing.
- 33:37But to your point, Matt, you know, we start to claw back some of that, I'm not gonna go as far as say ancillary demand from the grid, but we take some of those pieces that you can cut up a lot smaller and feed from these distributed, this distributed power gen, you know, you truly unlock what is possible.
- 33:55I mean, it, the economics change dramatically for business in that it's not just, okay, we can go to India and use cheap coal, or we go to China or whatever.
- 34:06It's we have cheap power here in America.
- 34:08Cheap power now unlocks industry across the board.
- 34:12Yeah.
- 34:12So let me just go on record.
- 34:14I'm an all-of-the-above energy guy.
- 34:16So that's my kind of final answer is new innovation, more distributed power, incentives, policy.
- 34:23To me, it's one of those all-of-the-above problems, because we want, in our futures, we're building more factories and we're leading in AI, and then we're electrifying facilities all around us.
- 34:34We don't wanna have to throttle that back.
- 34:35Let's not put a constraint on progress.
- 34:38Let's just attack energy by doing an all-of-the-above approach and do it all at the same time.
- 34:44Brian, you wanna- I agree I think, I think you probably have some words of wisdom See, in 2019, I was, in 2019 I was staying, with a family in Germany, and this lady was telling a story about how everyone was really afraid because, of, Russia and the reliance on Russia for energy, even as in 2019 Germany and Russia did not have a great relationship.
- 35:05this was before we blew up Nord Stream 2.
- 35:06At the time it was much more positive than it was after that.
- 35:09Who blew up Nord Stream 2?
- 35:10I don't think it was we, but yeah, keep going.
- 35:12I thought it was an accident.
- 35:12It was a conversation.
- 35:14Yeah.
- 35:15It was- Sure.
- 35:15It wa- Accident of course it wasn't we.
- 35:17Of course it was someone else who has the ability to attack sub-sea infrastructure without the US knowing about it, obviously, for sure.
- 35:23Mm-hmm.
- 35:23but this lady, she said that she had bought solar because, and e- everyone was afraid because they knew that the Russians controlled their ability to heat their homes in the winter, and they were afraid the Russians would use that as a weapon.
- 35:35This w- this was before Ukraine, mind you.
- 35:37But the local, to your point, Matt, the local government had stopped, they, they'd, they'd tapered down how much they bought, would buy your power back for, and they'd tapered down all the rebates and all the bonuses and all that.
- 35:49So the people who freaked out first and bought their power years before had these contracts with the government where they gotta sell their power back.
- 35:56By the time we were talking to her, that was going away.
- 35:58And so people were realizing,"Oh no, we don't have sovereignty over our power.
- 36:02In fact, our enemy does, who have a very bad relationship with," this is the pre-war relationship, before, before Nord Stream.
- 36:09And then now, and I don't know how she's doing now, who knows.
- 36:11But they were coming to the awareness that power sovereignty is one of those things, it really doesn't matter until it does.
- 36:16You don't care if there's a hospital nearby until you cut your finger off, and suddenly it's like, is where, how good is my local...
- 36:21How long is the ER wait?
- 36:23It's completely irrelevant until it's you in the ER or your family in the ER.
- 36:27you don't care about do you have local power until a hurricane or an earthquake takes out your power.
- 36:31Mm.
- 36:31My longest power out of my life was two weeks and a day.
- 36:34It was a huge ice storm, and then it was ice storm in an area that does not, in Washington State, does not get ice storms.
- 36:39And so trees down everywhere.
- 36:41I was on a little spur road close to the end of a line.
- 36:43I remember we put out a sign saying,"Two weeks, please help."'Cause two weeks and a day with no power in the wintertime is actually a pretty big problem.
- 36:49And and we're a very mild climate.
- 36:51But other places that have more serious climates, that or summertime hurricane season in Florida, it's a huge problem.
- 36:56Yeah.
- 36:57People die.
- 36:58It's that big of a problem.
- 36:59We look at the AC crisis in Europe, there were more people die from heat in Europe than die in the US.
- 37:06Like, the level of how many folks just die from the heat because they can't have AC because electricity's too expensive.
- 37:11We have people dying because they don't have power sovereignty, and this idea of power sovereignty is actually as reasonable of a thing of knowing where to turn the water off to your house, knowing how to turn off your hot water tank- Mm and having these things where you just can yourself take responsibility for your own power, and take responsibility yourself for your family.
- 37:28This is becoming more and more a normalized thing, and it's gonna be great for all of us, and also in- Oh, absolutely increased distance from us to the Europeans, where they're just a level of poverty where they cannot afford to do a lot of this stuff.
- 37:39I mean, electricity, electric abundance is a matter of national security.
- 37:43You can break it down a thousand different ways, whether it's our ability to manufacture more cheaper, or the inability for foreign state actors to influence policy with lots of money, or just even with nefarious acts of sabotage.
- 37:57Doesn't matter how you cut it, you know, energy independence, energy abundance are a matter of national security.
- 38:02So I'm with you, Matt, on the all of the above.
- 38:05M- more the merrier, you know, more we can do, the better.
- 38:09but great.
- 38:10Guys, great episode.
- 38:11Thank you.
- 38:12And to everybody listening, thanks for tuning in to the Reforge podcast.
- 38:16Whether we're talking robots, energy like today, policy that actually moves the needle, or the next generation of American makers, our goal is always the same: prove that reindustrialization in America isn't just possible, it's happening now, and it's pivotal.
- 38:30If you enjoyed today's episode, make sure you subscribe and follow the Reforge pod everywhere, and check thereforgepodcast.com for more.
- 38:38Till next time, keep forging the future Thanks for tuning in to the Reforged podcast.
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