Latest / Stuff You Should Know / Selects: Blacksmiths? You got that right!
Transcript
- 0:00Speaker 1: Hi guys, it's Josh, and for this week's Select, I'm
- 0:04Speaker 1: going with our 2020 episode on blacksmiths. Growing up, there
- 0:09Speaker 1: wasn't a lot of smithing going on around me. Pretty
- 0:12Speaker 1: much zero smithing, actually. So I wasn't very familiar with
- 0:16Speaker 1: this topic. But I found very quickly that I really
- 0:20Speaker 1: enjoyed researching it and talking about it, too. And I
- 0:23Speaker 1: came to admire all the blacksmiths. on the videos that
- 0:27Speaker 1: I watched. It's just kind of mesmerizing. And if you
- 0:31Speaker 1: think about it, there are many things that people do
- 0:33Speaker 1: today that are essentially unchanged over the last few thousand years,
- 0:39Speaker 1: which is pretty cool. So I hope you like listening
- 0:41Speaker 1: to this one as much as I liked researching it.
- 0:51Speaker 1: Welcome to Stuff You Should Know, a production of iHeartRadio. Hey,
- 1:00Speaker 1: and welcome to the podcast. I'm Josh Clark, and there's
- 1:03Speaker 1: Charles W. Chuck Bryan over there, and Jerry's out there somewhere,
- 1:06Speaker 1: and this is Stuff You Should Know.
- 1:09Speaker 2: Did I tell you about my new hobby that started yesterday?
- 1:11Speaker 1: I'll bet I can guess.
- 1:15Speaker 2: Watching blacksmithing videos.
- 1:17Speaker 1: Yeah, I was going to say the same thing, man. Like,
- 1:20Speaker 1: I don't have any desire to blacksmith myself.
- 1:22Speaker 2: Nope.
- 1:23Speaker 1: I just like watching these videos. There's something really amazing
- 1:26Speaker 1: about them.
- 1:27Speaker 2: Yeah, there's one. I don't know if you watched. It's
- 1:30Speaker 2: on YouTube. It's called Blacksmithing Forging a Bearded Axe.
- 1:34Speaker 1: No, I didn't see that one. Oh, God.
- 1:38Speaker 2: It just reminds me of the sort of the lulling
- 1:42Speaker 2: of that show, how it's made. But I watched this video,
- 1:45Speaker 2: and most of them have some sped up stuff, too,
- 1:48Speaker 2: because blacksmithing takes so long that a 30-minute video, I mean,
- 1:53Speaker 2: half of it is in fast motion, so it just
- 1:54Speaker 2: goes to show you, and it's edited.
- 1:56Speaker 1: And they always put it to Yakety Sachs.
- 2:00Speaker 2: But it's just crazy, though, when you see how long
- 2:04Speaker 2: it takes to make this one axe. And then you
- 2:08Speaker 2: think about outfitting armies. Yeah. It just feels like it
- 2:13Speaker 2: was every other person a blacksmith. And did they just
- 2:15Speaker 2: do that 24-7?
- 2:16Speaker 1: Yeah, I get the impression there is a Walt Whitman
- 2:20Speaker 1: poem about blacksmiths. And he's basically like they were the
- 2:24Speaker 1: most important people in any community. Everybody loved them. They
- 2:28Speaker 1: owed no one anything because they never had any debts
- 2:31Speaker 1: because they were so vital that anything they did probably
- 2:35Speaker 1: was worth 10 times what anybody else could do for them.
- 2:39Speaker 1: They seem to have been pretty amazing people on the whole.
- 2:43Speaker 2: Yeah. I mean, and we'll talk about this more, but
- 2:45Speaker 2: when you think about just nails. Yeah. And how many
- 2:48Speaker 2: nails built this country and the world.
- 2:51Speaker 1: Right.
- 2:51Speaker 2: Those nails had to be forged.
- 2:53Speaker 1: Right. Yeah, when you watch some of these blacksmith videos,
- 2:55Speaker 1: and like you're saying, when you do see how long
- 2:58Speaker 1: it takes to just make an average thing that you
- 3:00Speaker 1: would like buy in a second these days, it really
- 3:04Speaker 1: gives you an appreciation for just what a sea change
- 3:07Speaker 1: the industrial revolution was.
- 3:08Speaker 2: Yeah, amazing.
- 3:09Speaker 1: To where this was automated and made, converted to mass production.
- 3:14Speaker 1: It just could have never happened before. And it didn't
- 3:17Speaker 1: happen before, but it was up to the lone blacksmith to...
- 3:21Speaker 1: equip their entire communities with all this stuff. It's pretty cool.
- 3:25Speaker 2: So are we going to do blacksmith history first or
- 3:30Speaker 2: the metal history first?
- 3:33Speaker 1: We'll do blacksmith history first, I think. Okay.
- 3:36Speaker 2: I guess we've got to look at the name because
- 3:39Speaker 2: if you look at other smiths, they were all a
- 3:43Speaker 2: little more specific. They were called bronze smiths. Blacksmiths are
- 3:47Speaker 2: not called iron smiths. No.
- 3:48Speaker 1: No.
- 3:49Speaker 2: Even though they work with iron, and most of the
- 3:51Speaker 2: other smiths were named for the metal that they work with.
- 3:53Speaker 1: Silversmith, that's a good one.
- 3:55Speaker 2: Yeah, oh, God, good silversmith.
- 3:56Speaker 1: Sure.
- 3:57Speaker 2: It's worth their weight, and it's gold.
- 3:58Speaker 1: Silver. Don't bring up gold to those guys.
- 4:01Speaker 2: Oh, no, no. But black comes from, well, we're not positive,
- 4:05Speaker 2: but one explanation is blacksmith comes from the hammer scale,
- 4:09Speaker 2: or these scales. If you're watching these videos, you'll see
- 4:12Speaker 2: when they're hammering this stuff, these little tiny, chunky scales, thin,
- 4:16Speaker 2: not chunky actually, just little chunks of thin scales are
- 4:19Speaker 2: falling off every time they hammer it. That's the hammer scale.
- 4:23Speaker 2: And it is black, and your hands get all black,
- 4:25Speaker 2: and your face gets black. Or it might have just
- 4:27Speaker 2: been because iron is black.
- 4:29Speaker 1: Typically, yeah, it's pretty dark. It's dark enough. Especially wrought iron,
- 4:33Speaker 1: it tends to be black. So that's why they think
- 4:37Speaker 1: one of those two reasons is where blacksmith came from.
- 4:40Speaker 1: And the name Smith itself, we actually talk about this
- 4:43Speaker 1: in our book that's coming out, you know, In the
- 4:46Speaker 1: episode on keeping up with the Joneses.
- 4:48Speaker 2: Oh, that's right.
- 4:49Speaker 1: We talked about. You mean the chapter?
- 4:51Speaker 2: Yeah. Yeah.
- 4:52Speaker 1: The chapter. In our book, we talk about how keeping
- 4:56Speaker 1: up with the Joneses could have very easily been keeping
- 4:59Speaker 1: up with the Smiths because the two names are so prevalent.
- 5:03Speaker 1: And in fact, Smith is the most prevalent name in
- 5:06Speaker 1: the United States. And it's all derived from blacksmiths and
- 5:10Speaker 1: just how many blacksmiths there were because every community needed one.
- 5:14Speaker 1: And then if you were in a large enough community,
- 5:16Speaker 1: you had multiple blacksmiths all working. Because one blacksmith had
- 5:20Speaker 1: to do all this work to supply this one community
- 5:22Speaker 1: with all this stuff. And they could only keep up
- 5:25Speaker 1: with a certain size community, you know?
- 5:27Speaker 2: Yeah. And if you had an on-site thing that you
- 5:31Speaker 2: were doing, you had a blacksmith with you. If you
- 5:34Speaker 2: were out at war in battle, you had blacksmiths there
- 5:37Speaker 2: because not only do they create these weapons and the armor,
- 5:41Speaker 2: but they have to fix stuff. You know, after a big,
- 5:44Speaker 2: long day of battle, you go in and trade in
- 5:46Speaker 2: your sword and say, fix this thing.
- 5:48Speaker 1: Yeah.
- 5:49Speaker 2: And those smithies got to be working around the clock.
- 5:52Speaker 1: Yeah, and they have, like, apprentices and help and all
- 5:55Speaker 1: that kind of stuff. But, yeah, I mean, like, you
- 5:57Speaker 1: get the impression that the community could come to a
- 6:00Speaker 1: standstill when the blacksmith was sick for a week or something.
- 6:04Speaker 2: Yeah, and there were blacksmiths doing all kinds of work
- 6:07Speaker 2: all over the place, so many that they eventually, and
- 6:10Speaker 2: this makes sense, would become a little more specialized.
- 6:12Speaker 1: Mm-hmm.
- 6:12Speaker 2: And horses were a big deal back then. We still
- 6:15Speaker 2: love horses today, but back then they did a lot
- 6:17Speaker 2: more for humanity. They just look pretty and run around
- 6:20Speaker 2: in fields now. So they had to make horseshoes, and
- 6:23Speaker 2: it was a very specialized set of equipment for making
- 6:27Speaker 2: horseshoes as opposed to just regular blacksmithing. So that was
- 6:31Speaker 2: a very busy job. They were called farriers. And even
- 6:34Speaker 2: when blacksmithing as a whole kind of went away, there
- 6:37Speaker 2: were still farriers working because— It's not like a shoe
- 6:41Speaker 2: store where one size fits all. Well, shoe stores aren't
- 6:43Speaker 2: one size fits all, but it's very specific to your
- 6:47Speaker 2: foot size or your hoof size as a horse.
- 6:50Speaker 1: Yeah.
- 6:50Speaker 2: So you can't just throw any old shoe that's close
- 6:52Speaker 2: enough on there. You got to make them a la carte, basically,
- 6:56Speaker 2: made to order, I think, in the fashion world. What's
- 6:58Speaker 2: it called?
- 7:00Speaker 1: Pret-a-porter?
- 7:00Speaker 2: Bespoke.
- 7:02Speaker 1: Oh, yeah. That's the opposite of pret-a-porter.
- 7:05Speaker 2: And so farriers continue to work for years and years
- 7:08Speaker 2: and years, and I think they're are people that still
- 7:10Speaker 2: do farrier work today, aren't they?
- 7:12Speaker 1: Sure. Sure. Just to show off.
- 7:14Speaker 2: Right. Sure.
- 7:15Speaker 1: But I guess you kind of spoiled the ending. Blacksmiths
- 7:18Speaker 1: aren't really around much today because of industrialization. But they were.
- 7:23Speaker 2: They're around now. They're in Brooklyn, New York. I guarantee it.
- 7:25Speaker 1: Yeah, they are. For about 2000 years, they were extraordinarily
- 7:30Speaker 1: important to society. But, you know, society was around for
- 7:35Speaker 1: a very long time before blacksmiths came around. So there's
- 7:37Speaker 1: this this really important window in the historical development of
- 7:42Speaker 1: of human society that blacksmiths you know existed in um
- 7:47Speaker 1: prior to that you know we had tools but they
- 7:50Speaker 1: were mostly made of stone and then at some point
- 7:53Speaker 1: somebody said hey if you put tin and copper together
- 7:56Speaker 1: you can come up with this stuff called bronze and
- 7:58Speaker 1: it's pretty great you can make some pretty neat things
- 8:00Speaker 1: with it and one of the things about bronze is
- 8:04Speaker 1: that it has a fairly low melting point something like
- 8:07Speaker 1: um 1,742 degrees Fahrenheit, 950 degrees Celsius, which you could
- 8:15Speaker 1: get a hot campfire to that temperature to melt, melt
- 8:21Speaker 1: into molten liquid bronze, which means that you can create
- 8:25Speaker 1: casts and molds and you can pour that molten bronze
- 8:28Speaker 1: into it. And as it cools, you've got a handy
- 8:30Speaker 1: sword that you can make over and over and over again.
- 8:33Speaker 1: So bronze fulfilled this purpose for tools for many thousands
- 8:37Speaker 1: of years. So much so that— and these metals were so
- 8:40Speaker 1: important that we go back and call these historical ages
- 8:45Speaker 1: by the name of the metal tools that were being produced.
- 8:48Speaker 1: So you get the Bronze Age, and then that was
- 8:50Speaker 1: eventually followed by the Iron Age. And one thing that
- 8:53Speaker 1: stuck out to me, Chuck, I hadn't realized before, is
- 8:56Speaker 1: that you think of history as progressing, you know, constantly. Yeah.
- 9:01Speaker 1: But the Bronze Age, even though it was followed by
- 9:03Speaker 1: the Iron Age, the Iron Age marked a period of
- 9:07Speaker 1: cultural decline. where the Bronze Age, which had come previously,
- 9:10Speaker 1: was a period of cultural blossoming. But for the first
- 9:14Speaker 1: several centuries of the Iron Age, it was a step backwards.
- 9:17Speaker 1: A lot of the classical or antiquity societies kind of
- 9:21Speaker 1: crumbled at about the same time. They think possibly because
- 9:24Speaker 1: of climate change or mass droughts and starvation, kind of
- 9:29Speaker 1: like the Maya.
- 9:30Speaker 2: Yeah, so it's not like the iron caused that, but iron,
- 9:34Speaker 2: like really good bronze is, probably superior to iron in
- 9:38Speaker 2: a lot of ways. I think iron is a little softer.
- 9:41Speaker 2: It might rust a little quicker.
- 9:43Speaker 1: It depends on what kind of iron you have, for sure. Right.
- 9:46Speaker 2: But the iron that they were using, basically, they started using, and,
- 9:50Speaker 2: you know, there's not like a demarcation line. Then there
- 9:52Speaker 2: is some overlap, and no one knows exactly when the
- 9:55Speaker 2: big switch happened. But it was cheaper, and it was
- 9:58Speaker 2: more readily available than bronze.
- 10:00Speaker 1: Was.
- 10:00Speaker 2: So they just started using iron, basically, and it surpassed bronze.
- 10:04Speaker 1: Yeah, the Greeks pin a semi-mythical group called the Chalabes,
- 10:09Speaker 1: who supposedly were absorbed by the Hittites in Anatolia and Turkey,
- 10:14Speaker 1: and that they were the ones who figured out how
- 10:16Speaker 1: to mine iron. Because originally there was iron stuff, like
- 10:20Speaker 1: King Tut was found with a dagger made of iron.
- 10:24Speaker 1: And it would have been even more highly prized than
- 10:27Speaker 1: anything made of gold in his entire tomb because iron
- 10:31Speaker 1: was so rare at that time. Yeah. Because the only
- 10:35Speaker 1: source of iron on Earth, as far as humans knew,
- 10:38Speaker 1: came in the form of meteorites.
- 10:39Speaker 2: Yeah.
- 10:40Speaker 1: So you had to find a meteorite above ground to
- 10:42Speaker 1: find your deposit of iron. Yeah, totally. making a dagger
- 10:46Speaker 1: out of that would have been, that would have been
- 10:47Speaker 1: a very special dagger. And then eventually they say, the
- 10:51Speaker 1: Calabese figured out, no, there's actually iron like in rock
- 10:54Speaker 1: in the earth. And people started figuring out that you
- 10:57Speaker 1: could take that rock and heat it to some pretty
- 11:00Speaker 1: high temperatures considering and then hammer it. And you can
- 11:03Speaker 1: hammer the other stuff out, the ore out or hammer
- 11:07Speaker 1: the iron from the ore. And you have something approaching
- 11:10Speaker 1: what you would consider iron, something called bloom.
- 11:13Speaker 2: Yeah, so they just couldn't get the fire hot enough
- 11:16Speaker 2: basically at first to get to the iron point.
- 11:18Speaker 1: Right.
- 11:18Speaker 2: But they could make it hot enough to get to
- 11:20Speaker 2: the bloom, and they would put it in an oven
- 11:23Speaker 2: known as a bloomery, and it would kind of just
- 11:24Speaker 2: roast out those impurities. It had iron, it had slag,
- 11:28Speaker 2: which is sort of a glass-like byproduct that you, you know,
- 11:32Speaker 2: it's so funny that you can just hammer this stuff out.
- 11:34Speaker 2: But bloom would eventually, when they, I mean, it worked okay.
- 11:39Speaker 2: You could heat it up, you could hammer it, and
- 11:41Speaker 2: it would get a lot of the slag out And
- 11:44Speaker 2: it was useful enough for tools. But when the blast
- 11:48Speaker 2: furnace came around, when you really got larger furnaces and
- 11:52Speaker 2: hotter fires that incorporated bellows to really get that oxygen
- 11:55Speaker 2: in there and get it super, super hot, that eventually
- 11:59Speaker 2: allowed them to get that ore to pig iron. And
- 12:03Speaker 2: pig iron was a pretty big advancement because from pig iron,
- 12:08Speaker 2: you could hammer that slag out to eventually get to
- 12:11Speaker 2: wrought iron.
- 12:12Speaker 1: Right. I want to give a shout out to Harold DeSmith, H-A-R-A-L-D.
- 12:18Speaker 1: He wrote an intro to iron smelting that talks all
- 12:20Speaker 1: about making bloom himself with pictures. It's pretty cool. It's
- 12:23Speaker 1: worth checking out for sure.
- 12:24Speaker 2: And the Grabster helped us with this one, right?
- 12:26Speaker 1: Yeah, big time. Thank you, Grabster. But with pig iron,
- 12:30Speaker 1: that was like a, it was like you said, like
- 12:32Speaker 1: a pretty big change in that, like you could suddenly
- 12:34Speaker 1: make much purer iron because we had a much hotter
- 12:38Speaker 1: furnace that we were working with. And the thing about
- 12:41Speaker 1: pig iron is, In very much the same way as bloom,
- 12:44Speaker 1: you've got to hammer out those impurities. And so to
- 12:48Speaker 1: make pig iron into wrought iron, you would take this
- 12:52Speaker 1: pig iron, which is pretty impure, heat it up and
- 12:55Speaker 1: hammer it with a sledgehammer over and over again. Heat it,
- 12:58Speaker 1: hammer it, heat it, hammer it. Very much the same
- 13:00Speaker 1: process as bloom, but at higher temperatures and producing a
- 13:03Speaker 1: much purer iron. And then eventually you would have wrought iron.
- 13:08Speaker 1: And they say that they figured out how to use
- 13:11Speaker 1: water hammers, like water-powered hammers. In part because of the
- 13:16Speaker 1: plague of the 13th century, it killed so many people
- 13:20Speaker 1: that they didn't have the human power any longer that
- 13:24Speaker 1: they needed to hammer pig iron. So it made people
- 13:27Speaker 1: devise water hammers.
- 13:29Speaker 2: Yeah, water hammers, steam hammers. You know, if you look
- 13:33Speaker 2: at these videos today, these people and their and their
- 13:36Speaker 2: shops and their sheds that they have behind their house have,
- 13:39Speaker 2: it looks like hydraulics, I guess, that are pounding this stuff.
- 13:43Speaker 2: And at first when I saw that, I was disappointed.
- 13:45Speaker 2: I was like, oh, man. But that's just the big
- 13:48Speaker 2: initial work. Like there's still tons of hammer work by
- 13:52Speaker 2: hand because there are many, many, there's a lot more
- 13:56Speaker 2: to it than that initial hammering to get to the
- 13:59Speaker 2: wrought iron stage. But I was, at first I was
- 14:01Speaker 2: kind of like, oh, man, what? They don't like swing
- 14:04Speaker 2: a hammer anymore?
- 14:05Speaker 1: Right, no. No, there's definitely— It's very smart.
- 14:08Speaker 2: They don't need to swing a hammer.
- 14:09Speaker 1: Right. It's called work smarter, not harder. But there are
- 14:12Speaker 1: traditionalists who are like, no, I want to use a hammer.
- 14:16Speaker 1: But so the different types of irons that humans have
- 14:20Speaker 1: come up with over the ages— and this is a really
- 14:23Speaker 1: important point I think we should point out here, Chuck.
- 14:25Speaker 1: Like blacksmithing— And all of the information and knowledge and
- 14:31Speaker 1: like ways of working with different types of iron, different
- 14:34Speaker 1: techniques and actually coming up with different types of iron.
- 14:37Speaker 1: All of that started with those people who figured out
- 14:41Speaker 1: that you could take rock from the earth and hammer
- 14:42Speaker 1: the iron out of it.
- 14:43Speaker 2: Yeah.
- 14:44Speaker 1: And just more and more people over the ages as
- 14:47Speaker 1: it spread and continued to be around for hundreds and
- 14:50Speaker 1: thousands of years. All the people working with metal contributed
- 14:55Speaker 1: to that body of knowledge. And so that's, I think,
- 14:58Speaker 1: one of the things that's so appealing about blacksmithing is
- 15:01Speaker 1: that it is a genuine human technology that was created
- 15:08Speaker 1: by humanity. You know, not just like a couple of
- 15:12Speaker 1: people who had a really good idea. It was this
- 15:15Speaker 1: group of humans, countless humans all working together over thousands
- 15:19Speaker 1: of years, contributing to one another's knowledge to create this
- 15:22Speaker 1: body of knowledge. And I think that's what makes it
- 15:25Speaker 1: so neat to me.
- 15:26Speaker 2: So cool. And like such a brute way of doing it.
- 15:30Speaker 2: You know, the finesse comes in for sure. And maybe
- 15:33Speaker 2: that's what I like about it is both. Like it's
- 15:36Speaker 2: swinging the heavy hammer. But it's also doing this really
- 15:38Speaker 2: beautiful finesse work later on in the project.
- 15:41Speaker 1: Right.
- 15:41Speaker 2: Really cool. So if we're going to– well, maybe let's
- 15:44Speaker 2: take a break and then talk about the types of iron.
- 15:46Speaker 2: How about that?
- 15:46Speaker 1: Let's. All right.
- 16:18Speaker 2: We promised you talk of iron types. There's Iron Maiden.
- 16:22Speaker 1: Sure. There's Take Your Iron Supplement. That's right. What else?
- 16:29Speaker 2: There's really just Iron Maiden.
- 16:30Speaker 1: Yeah, I guess so.
- 16:31Speaker 2: That's all. That's all you need to know. Iron types,
- 16:34Speaker 2: they're based on the carbon content of the iron. So-
- 16:38Speaker 2: If you hear wrought iron, you might just think that's
- 16:41Speaker 2: like the cool thing that your staircase spindles are made
- 16:46Speaker 2: out of.
- 16:46Speaker 1: They are not made of wrought iron.
- 16:47Speaker 2: They aren't made out of wrought iron anymore, at least.
- 16:49Speaker 2: They used to be back in the day.
- 16:51Speaker 1: Yeah.
- 16:51Speaker 2: But this is also called bar iron. It's about 0.08%
- 16:54Speaker 2: or less carbon. And this is sort of, from what
- 16:56Speaker 2: I saw back in the day, just the main— iron
- 17:07Speaker 2: that they would mainly use for the most part.
- 17:10Speaker 1: The wrought iron?
- 17:11Speaker 2: Yeah.
- 17:11Speaker 1: Yeah. And the difference, the big difference between wrought iron
- 17:15Speaker 1: and steel is that wrought iron has silicates in it
- 17:20Speaker 1: that kind of ends up as like these fibrous filaments
- 17:24Speaker 1: that get hammered into order, basically, by the blacksmith from
- 17:31Speaker 1: pig iron, which gives it a certain structure. With steel... Steel,
- 17:36Speaker 1: like you said, all types of iron are basically based
- 17:38Speaker 1: on their carbon content. Steel has a much higher carbon
- 17:41Speaker 1: content than wrought iron does. And so it doesn't need
- 17:45Speaker 1: to be hammered like wrought iron does because it doesn't
- 17:47Speaker 1: have these iron silicates that need to be arranged just
- 17:50Speaker 1: so or else it'll make it brittle. Instead, because of
- 17:54Speaker 1: this carbon in it, it forms this kind of crystalline
- 17:59Speaker 1: structure in the iron that makes it hard and durable material.
- 18:04Speaker 1: way harder and more durable than wrought iron. The problem is,
- 18:08Speaker 1: is because that durability and the strength and hardness, it
- 18:12Speaker 1: makes it more difficult for a blacksmith to work with
- 18:14Speaker 1: down the line than it does wrought iron. But it's
- 18:17Speaker 1: also a much more effective, say, battle axe than a
- 18:20Speaker 1: wrought iron battle axe.
- 18:22Speaker 2: Yeah. And like you said, it's not what we use
- 18:24Speaker 2: on our staircases and wrought iron these days. It's not
- 18:26Speaker 2: wrought iron and the production of that in like a
- 18:29Speaker 2: big way went out in, you know, the 20th century
- 18:32Speaker 2: pretty much altogether.
- 18:33Speaker 1: Went out with disco.
- 18:35Speaker 2: Oh, gosh, I wish it lasted until the 70s.
- 18:37Speaker 1: So one thing we should say also, Chuck, is we
- 18:40Speaker 1: tend to think of steel as like a modern invention.
- 18:43Speaker 1: Steel was perfected in the modern times. It was like
- 18:46Speaker 1: basically the thing that kicked off the Industrial Revolution, if
- 18:49Speaker 1: I remember from our robber barons episode. But that's not
- 18:52Speaker 1: to say that people weren't experimenting with steel long before that.
- 18:57Speaker 1: It was just the scientific understanding of it was lacking. Instead,
- 19:02Speaker 1: that was replaced by an intuitive understanding among blacksmiths of,
- 19:06Speaker 1: you know, what fuel did what to iron to make
- 19:10Speaker 1: it stronger. They weren't saying like, oh, if I use
- 19:12Speaker 1: charcoal or coke, it's going to make this a better
- 19:16Speaker 1: steel than say, you know, coal or something like that.
- 19:20Speaker 2: That's right. Then you've also got cast iron. If you
- 19:22Speaker 2: have a nice cast iron collection in your kitchen, it's
- 19:27Speaker 2: going to be 2% carbon or more It's very brittle,
- 19:30Speaker 2: so you're not going to hammer cast iron.
- 19:31Speaker 1: No.
- 19:32Speaker 2: It is formed into shape by casting it. That's why
- 19:35Speaker 2: it's called cast iron. And use a mold while it's
- 19:37Speaker 2: molten and pour it in there. And it's a great
- 19:40Speaker 2: thing to cook with.
- 19:41Speaker 1: Yeah, and we would have never been able to make
- 19:43Speaker 1: anything out of cast iron until those bellows were introduced
- 19:46Speaker 1: to the forge to really bring that temperature up. Yeah, yeah.
- 19:50Speaker 1: has a very high melting point.
- 19:51Speaker 2: Yeah, if you're going to pour it, it's got to
- 19:53Speaker 2: be super, super hot. And we'll get to these temperatures
- 19:55Speaker 2: and the different kinds of hot later on, which is
- 19:58Speaker 2: very interesting stuff.
- 19:59Speaker 1: Yeah. So we've got, like, the blacksmiths are working with this.
- 20:03Speaker 1: They're figuring out that if you add, like, carbon or
- 20:06Speaker 1: if you do this, like, if you... Heat the iron
- 20:10Speaker 1: to a certain temperature and then take it off and
- 20:14Speaker 1: hammer it and then let it cool on its own.
- 20:16Speaker 1: It's going to form one type of finished product. If
- 20:19Speaker 1: you do something that's called quenching it, which is cooling
- 20:23Speaker 1: it down in a bucket of water and usually mineral
- 20:25Speaker 1: oil these days, it's going to cool differently. So its
- 20:28Speaker 1: structure is going to form differently. And again, they didn't,
- 20:31Speaker 1: they were passing this knowledge on, but they weren't using
- 20:34Speaker 1: terms necessarily that we were using. What's interesting to me
- 20:37Speaker 1: is we use terms that they came up with, like
- 20:39Speaker 1: quenching and slag and scale and that kind of stuff.
- 20:43Speaker 1: Like those are all still very much around and it
- 20:45Speaker 1: makes sense still. Even after having made the transition to industrialization,
- 20:50Speaker 1: they still use words very much like that, if not
- 20:52Speaker 1: those same words.
- 20:54Speaker 2: Now, do you mean quenching as in how a human
- 20:56Speaker 2: might quench their own thirst?
- 20:58Speaker 1: Kind of. Kind of, but rather than turning up a
- 21:02Speaker 1: bucket of water and mineral oil, you would plunge the iron,
- 21:06Speaker 1: the hot iron, into that bucket of mineral oil and water.
- 21:09Speaker 2: That's right. Very cool stuff.
- 21:12Speaker 1: Were you making a joke that I just missed? A reference? No. Okay.
- 21:18Speaker 2: No, I didn't know if you were saying the etymology
- 21:20Speaker 2: of the word quench was from smithing.
- 21:22Speaker 1: Oh, maybe.
- 21:23Speaker 2: And that when we quench our thirst, it's taken from that.
- 21:26Speaker 1: Maybe. It's possible. All right. I mean, smite, they think
- 21:31Speaker 1: that the words smite and smith are from the same word.
- 21:34Speaker 2: Right, because smite means very biblical meaning, or not meaning,
- 21:38Speaker 2: but they use a lot in Bible times to hit something, right?
- 21:42Speaker 1: Yeah, to strike it, to smite something.
- 21:44Speaker 2: That's right, and that's what a smith does.
- 21:46Speaker 1: Smithies.
- 21:47Speaker 2: Should we talk about tools?
- 21:48Speaker 1: I think so. One of the cool things about blacksmiths
- 21:51Speaker 1: is that when you get good, you just start making
- 21:54Speaker 1: your own tools. Oh, man. Isn't that neat?
- 21:56Speaker 2: Tools to make tools. You got to start somewhere, though.
- 22:00Speaker 1: Yeah, you got to lay down a little bit of
- 22:02Speaker 1: money first. But I saw this one blog post by
- 22:05Speaker 1: a blacksmith who's like, look, if you're just starting out,
- 22:07Speaker 1: just get the bare minimum stuff. Get some used things.
- 22:10Speaker 1: See if you like it first. And then eventually when
- 22:12Speaker 1: you get good, you can invest a little money. And
- 22:14Speaker 1: then you can just start making your own stuff.
- 22:16Speaker 2: Right, which is very cool. I did see there was
- 22:18Speaker 2: one YouTube video that was like how to get going
- 22:20Speaker 2: for less than $ 100.
- 22:21Speaker 1: Oh, I'll bet, yeah.
- 22:22Speaker 2: Some very basic stuff.
- 22:23Speaker 1: Yeah.
- 22:24Speaker 2: So if you're going to be a smithy, you're going
- 22:26Speaker 2: to need some things. It might be less than $ 100
- 22:29Speaker 2: to start. You're going to need a forge, which is
- 22:33Speaker 2: the heat. There are different kinds. You know, the one
- 22:36Speaker 2: that I saw, the axe, this is sort of a,
- 22:38Speaker 2: I don't know if it's old-timey, but it was actually
- 22:41Speaker 2: using coal. And that's very appealing to the eye if
- 22:45Speaker 2: you're watching on YouTube. It seems like the backyard smithy
- 22:48Speaker 2: these days uses a gas-powered oven, a gas powered forge.
- 22:54Speaker 1: Were they using coal or charcoal? Because there's a big difference.
- 22:57Speaker 2: It was coal.
- 22:58Speaker 1: Okay. I didn't know much about charcoal until this. We'll
- 23:01Speaker 1: talk about it later.
- 23:03Speaker 2: But it seems like these days the gas powered forge
- 23:06Speaker 2: is kind of what you use. They're not very big.
- 23:08Speaker 2: It's sort of like a double size of a bread
- 23:12Speaker 2: box because when you're making something, you're not making, you're
- 23:16Speaker 2: not building a car out of iron. You're making a tool.
- 23:18Speaker 2: You're making a a dagger or an axe head, like
- 23:21Speaker 2: they're all kind of small, something you can just sort
- 23:24Speaker 2: of stick in there. You're going to have your anvil.
- 23:28Speaker 2: Very key, very key piece. Yeah. You're going to have
- 23:31Speaker 2: a lot of other tools for like the more finesse work,
- 23:36Speaker 2: grinders and files and stuff like that. And you're going
- 23:38Speaker 2: to have a nice collection of hammers, of course.
- 23:41Speaker 1: Yeah, you definitely, there's different hammers for different things. And
- 23:44Speaker 1: like we said, you know, Hammering pig iron into wrought iron,
- 23:47Speaker 1: people don't do that these days. So you're not using
- 23:49Speaker 1: a sledgehammer. And so you're using like a little more
- 23:51Speaker 1: finesse and precision to kind of strike what's called the workpiece.
- 23:56Speaker 1: Whatever you're working on is called the workpiece. That's one
- 23:59Speaker 1: thing that really stood out to me watching some of
- 24:01Speaker 1: these blacksmith videos is like these guys do not miss.
- 24:04Speaker 1: At least if you're at the level where you're doing
- 24:06Speaker 1: close-ups of your work on video and posting them to YouTube,
- 24:11Speaker 1: your hammer is not missing. It's going exactly where you
- 24:13Speaker 1: want it to every time, which is pretty cool too. Yeah.
- 24:16Speaker 2: It is, but I also, and this is not to
- 24:18Speaker 2: knock the Smithies, it seems like a bit of a
- 24:20Speaker 2: forgiving craft and art.
- 24:23Speaker 1: Sure.
- 24:25Speaker 2: So where you can sort of like if something didn't,
- 24:28Speaker 2: if you did strike in it and it kind of
- 24:29Speaker 2: did something you didn't quite like, you can change that.
- 24:32Speaker 1: Right.
- 24:32Speaker 2: You can restrike it. You can reheat it.
- 24:35Speaker 1: Yeah.
- 24:36Speaker 2: I'm sure there's a lot of trial and error involved
- 24:37Speaker 2: when you're first getting started, you know.
- 24:39Speaker 1: Yeah, I'm sure too. And then, you know, as you
- 24:41Speaker 1: keep advancing, you're figuring out new techniques and all that
- 24:44Speaker 1: kind of thing. But like you were saying, the anvil,
- 24:46Speaker 1: it's pretty neat. I didn't realize all the different parts
- 24:49Speaker 1: to it. Anybody who's seen a Wile E. Coyote cartoon
- 24:52Speaker 1: can recognize an anvil and probably draw one from memory.
- 24:56Speaker 1: And you'd probably be pretty close. And that's a pretty
- 24:59Speaker 1: accurate image of what an anvil does. But all the
- 25:02Speaker 1: little different details from the point on the front to
- 25:05Speaker 1: the feet of it, all of those serve this kind
- 25:08Speaker 1: of group of purposes that come up pretty frequently in blacksmithing.
- 25:13Speaker 2: Yeah, so the anvil is super heavy. It is very hard, obviously.
- 25:18Speaker 2: You don't want the anvil itself to be dented or
- 25:22Speaker 2: start falling apart when you're swinging this heavy hammer on
- 25:25Speaker 2: metal on this thing or on iron. And so you
- 25:29Speaker 2: also want it so it doesn't, like, just absorb the
- 25:31Speaker 2: hammer blows too. So it's got to be the right
- 25:33Speaker 2: amount of hardness. It can't be breaking. It can't be shattering.
- 25:37Speaker 2: You've got a horn on the front. You talked about
- 25:40Speaker 2: the pointy thing.
- 25:42Speaker 1: Yeah.
- 25:42Speaker 2: That's what's on the front of it. And usually in
- 25:44Speaker 2: all the anvils I saw when I looked them up
- 25:46Speaker 2: to buy one just to have, although they were way
- 25:49Speaker 2: too expensive, it's got a little dip right before the
- 25:54Speaker 2: horn where the horn juts out. So the horn isn't
- 25:58Speaker 2: exactly level with the regular base of the anvil. It's
- 26:01Speaker 2: down just a bit. And it's not by accident. That's
- 26:04Speaker 2: very much one of the big uses of the horn
- 26:07Speaker 2: is that little step down.
- 26:09Speaker 1: Yeah, that's one of the neat things about anvils is
- 26:11Speaker 1: like each little detail has a purpose, a larger purpose
- 26:14Speaker 1: that's hidden until you understand what you're looking at or
- 26:17Speaker 1: what it does.
- 26:18Speaker 2: What about those holes?
- 26:19Speaker 1: There's like two holes in every anvil pretty much. One's
- 26:22Speaker 1: round and one's square. And the round one is called
- 26:25Speaker 1: a pritchel hole. And it is basically a hole so
- 26:28Speaker 1: that you can punch holes into whatever workpiece you're working on.
- 26:34Speaker 1: I saw that if you're punching a hole, you actually
- 26:36Speaker 1: want to punch it on the face of the anvil,
- 26:38Speaker 1: which is the top. Punch it on one side, almost
- 26:41Speaker 1: all the way through. Flip it over, punch it on
- 26:43Speaker 1: the other side, almost all the way through. And then
- 26:45Speaker 1: you move it to the pritchel hole. And then that's
- 26:47Speaker 1: when you widen it to the shape you want. So
- 26:49Speaker 1: it just allows you to punch a hole all the
- 26:52Speaker 1: way through without harming the face of your anvil, really.
- 26:55Speaker 2: Yeah. That was one of my favorite parts of the
- 26:57Speaker 2: video I saw because that was where the axe head
- 27:01Speaker 2: hole went where you would, you know, put the axe handle.
- 27:04Speaker 1: Oh, yeah, yeah.
- 27:05Speaker 2: So I was like, how are you going to do that?
- 27:06Speaker 2: And just to see it happen in front of your eyes,
- 27:08Speaker 2: it was pretty awesome.
- 27:10Speaker 1: And then what's the other hole, the hardy hole?
- 27:12Speaker 2: Yeah, the hardy hole is actually square.
- 27:15Speaker 1: With the D?
- 27:16Speaker 2: Yes, H-A-R-D-Y.
- 27:18Speaker 1: Yeah.
- 27:19Speaker 2: Yes, it's not hardy because it's very tough, although it
- 27:21Speaker 2: is very tough. Sure. But it is a square hole,
- 27:24Speaker 2: which sounds counterintuitive, but it's not. And you can put
- 27:28Speaker 2: tools in there that allow you, like you might stick
- 27:32Speaker 2: something in there and then use that to then bend the,
- 27:36Speaker 2: the hot iron around to make different bends and cuts
- 27:39Speaker 2: and shapes and things.
- 27:40Speaker 1: Yeah, I saw this one tool in a couple of
- 27:42Speaker 1: different videos that fit into the hardy hole. The hardy
- 27:45Speaker 1: hole is almost like a Dremel tool, right? So like
- 27:47Speaker 1: there's all these different things you can put in that
- 27:49Speaker 1: square hole that hold it in place. But the difference
- 27:54Speaker 1: between them is what tool is attached to that square peg.
- 27:57Speaker 2: That's right.
- 27:58Speaker 1: Square peg, square, square peg. That's right. And one of
- 28:01Speaker 1: the ones that I saw looked like a tuning fork.
- 28:03Speaker 1: It's like two rods that are very close together.
- 28:05Speaker 2: I saw that.
- 28:06Speaker 1: And you could put like a hot workpiece in between
- 28:10Speaker 1: them and then, you know, bend it so you can
- 28:13Speaker 1: make like an S hook. It's used for like very tight,
- 28:16Speaker 1: creating very tight curves in the workpiece.
- 28:19Speaker 2: Yes. Very, very cool.
- 28:21Speaker 1: Yeah.
- 28:21Speaker 2: You got to have your tongs. Oh, and I think
- 28:23Speaker 2: we should have mentioned, too, the anvil, it doesn't have
- 28:26Speaker 2: a sharp edge. Like the edge all the way around
- 28:29Speaker 2: the main work base of the anvil is a little
- 28:31Speaker 2: bit round because, you know, if you've got something super
- 28:34Speaker 2: sharp and you're hammering away, it's going to make little
- 28:37Speaker 2: creases in the iron. You don't want that.
- 28:38Speaker 1: I think the step is the sharpest edge of the
- 28:41Speaker 1: whole thing between the horn and the face, the top
- 28:44Speaker 1: of it.
- 28:44Speaker 2: Yeah, I think that's where you need it to be sharp.
- 28:47Speaker 1: One other thing I saw that I thought was really
- 28:50Speaker 1: interesting is when you buy an anvil, you want to
- 28:53Speaker 1: actually fit it to a block of wood. And traditionally,
- 28:57Speaker 1: people will use like a good tree stump of wood
- 28:59Speaker 1: that doesn't split very easily. And like, man, you fasten
- 29:03Speaker 1: it to that wood, that tree stump, and then you
- 29:07Speaker 1: bury the tree stump whenever you can about three feet
- 29:10Speaker 1: into the ground. So that the anvil becomes part of
- 29:15Speaker 1: the tree stump, becomes part of the ground. Yeah. So
- 29:17Speaker 1: it distributes that extra energy that gets lost rather than
- 29:21Speaker 1: back up at you down into the ground where it's absorbed,
- 29:24Speaker 1: which I just find absolutely fascinating. But you make it
- 29:27Speaker 1: so well fastened to the stump that the stump and
- 29:30Speaker 1: the anvil become basically one.
- 29:32Speaker 2: Yeah, it's like the anvil is essentially connected to the
- 29:35Speaker 2: earth at that point.
- 29:36Speaker 1: So nice. This just, man. I just keep thinking of
- 29:41Speaker 1: Thor and Led Zeppelin.
- 29:42Speaker 2: I know all the things J.R.R.
- 29:45Speaker 3: Tolkien yeah the smithy you gotta have those tongs and
- 29:49Speaker 3: these are not like grill tongs that you have on
- 29:51Speaker 3: your back porch these are those big thick metal.
- 29:56Speaker 2: Iron they look like like like Gussied up nail clippers almost.
- 30:02Speaker 2: And that's what you're going to use to put stuff
- 30:04Speaker 2: in the forge and that fire and pull it out.
- 30:07Speaker 2: It's funny here. Ed says that pretty much no one
- 30:10Speaker 2: wears gloves. I didn't see that. I saw plenty of
- 30:13Speaker 2: videos with people wearing gloves.
- 30:15Speaker 1: I saw both.
- 30:16Speaker 2: And I saw some where they didn't. I guess sometimes
- 30:19Speaker 2: if you're working really near the heat, you might want
- 30:21Speaker 2: your gloves on, but you might also want to have
- 30:23Speaker 2: the hand feel during that finesse work.
- 30:27Speaker 1: Yeah, because, and I think it's worth saying one more
- 30:28Speaker 1: time that, that, that, um, forge where the fire is, it's,
- 30:32Speaker 1: I mean, it is very small. I saw as little
- 30:34Speaker 1: as like a six by six inch, um, like little
- 30:37Speaker 1: area of extraordinarily intense heat. So it's a small area
- 30:41Speaker 1: of heat, but the heat that is there is so hot,
- 30:44Speaker 1: it can turn iron white hot. So yeah, you want
- 30:49Speaker 1: to not get too close to it. And even when
- 30:50Speaker 1: you're wearing tongs, it's smart to wear gloves from what
- 30:52Speaker 1: I saw. Yeah.
- 30:53Speaker 2: We, we never really talked much about the fuel, um,
- 30:56Speaker 2: Like I said, these days they power it with gas mainly.
- 30:59Speaker 2: Back in the day, they would use charcoal. That was
- 31:03Speaker 2: the first thing. And charcoal, apparently, if you're going to
- 31:06Speaker 2: be a Brooklyn hipster, you want to work with charcoal
- 31:09Speaker 2: because that is the superior product and the superior fuel.
- 31:13Speaker 2: But it's really messy.
- 31:15Speaker 1: Very wasteful.
- 31:16Speaker 2: It's very wasteful. It's expensive. It takes a lot of
- 31:19Speaker 2: wood to make charcoal. So then coal comes rolling around.
- 31:24Speaker 2: And there was a lot of coal, and it was
- 31:25Speaker 2: super cheap. And they had to kind of rebuild their forges.
- 31:29Speaker 2: But coal, even though it has some impurities like sulfur
- 31:32Speaker 2: and stuff in there, they basically kind of made the
- 31:35Speaker 2: big switch to coal at a certain point in time.
- 31:37Speaker 1: Yeah. And even better is if you can get your
- 31:39Speaker 1: hands on coke, which is a derivative of coal, just
- 31:44Speaker 1: like charcoal is a derivative of wood. It's just wood
- 31:47Speaker 1: with the sap and the water burned out. So it's
- 31:49Speaker 1: a really energy dense form of it. Coke is the
- 31:52Speaker 1: same thing with coal. It's got the impurities generally burned out.
- 31:55Speaker 1: So it's an pure energy-dense form of coal. But both
- 32:00Speaker 1: of them play a really important role in that they
- 32:03Speaker 1: produce really high temperatures, but they also introduce a lot
- 32:06Speaker 1: of that carbon that gets absorbed into the iron at
- 32:09Speaker 1: those high temperatures, which produces better, harder, stronger steel.
- 32:13Speaker 2: Can you cook with that stuff? Can you cook with Coke?
- 32:15Speaker 1: Cook with Coke? I don't know.
- 32:18Speaker 2: Like in a Kamada, like egg-type cooker?
- 32:21Speaker 1: I don't know. That's one thing that I saw in
- 32:23Speaker 1: one of these blog posts about different types of fuel.
- 32:26Speaker 1: I think it was like the no BS, but they
- 32:28Speaker 1: spell out the word BS, which I'm not going to
- 32:29Speaker 1: say here. Because they're blacksmiths. The no BS guide to
- 32:36Speaker 1: different kinds of fuel. They said one of the things
- 32:38Speaker 1: to consider is what kind of environmental impact is your
- 32:41Speaker 1: fuel having? Right. So that's a good question. If you're like,
- 32:44Speaker 1: I'm not sure I should be cooking with this. Don't forget,
- 32:46Speaker 1: you're going to be in a small enclosed room that's
- 32:49Speaker 1: your blacksmith shop. with that same stuff. And you probably
- 32:52Speaker 1: have a pretty high-efficiency chimney, but some of it's still
- 32:55Speaker 1: coming back. So that's definitely a consideration to think of,
- 32:57Speaker 1: your own health and the health of Mother Earth, who
- 33:00Speaker 1: is absorbing the blows from your anvil.
- 33:02Speaker 2: That's right. You do need good ventilation in your workshop,
- 33:05Speaker 2: eye protection. Sometimes if you really want to kick it
- 33:09Speaker 2: old school, you might have one of those leather aprons,
- 33:11Speaker 2: like a leather face. And then your quench. You know,
- 33:14Speaker 2: we talked about quenching. It's called a quench or a
- 33:18Speaker 2: quench bucket. And that is the bucket with the water and,
- 33:21Speaker 2: like you said, sometimes mineral oil these days where you'll
- 33:24Speaker 2: plunge it in there just like on TV and in
- 33:26Speaker 2: movies when it makes that great steamy sound and the
- 33:30Speaker 2: steam rises everywhere and they pull out a beautiful battle
- 33:34Speaker 2: axe or long sword.
- 33:36Speaker 1: Yeah. Apparently, so it's not that surprising when you consider samurai,
- 33:41Speaker 1: but the Japanese were really, really good at creating high
- 33:44Speaker 1: carbon steel blades. Yeah. And there's one guy named Goro, G-O-R-O,
- 33:50Speaker 1: who is like, well, widely considered the greatest Japanese swordsmith
- 33:54Speaker 1: of all time from back in the 13th century.
- 33:56Speaker 2: So he can throw together a katana, no problem?
- 33:59Speaker 1: No problem.
- 34:02Speaker 2: Should we take a break?
- 34:04Speaker 1: Yeah. All right.
- 34:04Speaker 2: We're going to take a break and talk a little
- 34:06Speaker 2: bit about and get quite a bit wrong probably about
- 34:09Speaker 2: techniques right after this.
- 34:32Speaker 1: Know.
- 34:33Speaker 2: Stuff you should know. Stuff you should know.
- 34:41Speaker 1: All right. Let the parade of misinformation begin.
- 34:45Speaker 2: You know, these worry me more than other episodes that
- 34:48Speaker 2: we do when it's something very technical and very specific.
- 34:51Speaker 1: Because these guys make battle axes. Yeah.
- 34:54Speaker 2: And anytime it's a very specific craft or something that
- 34:56Speaker 2: you haven't done, like we haven't done, you can research
- 34:59Speaker 2: it and watch videos and do your best. But Until
- 35:02Speaker 2: you've actually done it, you can't get it 100% right.
- 35:05Speaker 1: I will say, though, the videos help tremendously.
- 35:09Speaker 2: Oh, for sure.
- 35:09Speaker 1: If, like, this is even remotely interesting to you, and
- 35:12Speaker 1: hopefully it is if you're, you know, this many minutes,
- 35:15Speaker 1: 33 minutes or so into this podcast that it is,
- 35:19Speaker 1: go watch some videos. There's a bunch of them on there,
- 35:22Speaker 1: and I think you're going to be like, oh, okay,
- 35:23Speaker 1: I get what they were saying there. Oh, that makes sense.
- 35:25Speaker 2: Forging a bearded axe. That's the one.
- 35:29Speaker 1: I've got one, Black Bear Forge.
- 35:32Speaker 2: Oh, boy.
- 35:32Speaker 1: This giant man with a giant beard and a tiny
- 35:36Speaker 1: little leather cap.
- 35:37Speaker 2: And his name is Black Bear Forge?
- 35:38Speaker 1: Which is adorable, yeah. The video I watched is called
- 35:42Speaker 1: Scarf Theory and Making Chain, which we'll talk about that
- 35:45Speaker 1: in a minute. But it's just amazing.
- 35:49Speaker 2: So cool. And like you said, I don't want to
- 35:51Speaker 2: do it. I want to have a friend that does it.
- 35:54Speaker 2: I want to come over to their house and watch
- 35:57Speaker 2: them do it.
- 35:58Speaker 1: Like, let's see if we can get John Hodgman into it. Yeah, Hodgman.
- 36:03Speaker 2: Although, he's got very strong forearms.
- 36:05Speaker 1: He does, freakishly, like Popeye.
- 36:09Speaker 2: All right, so here's some of the techniques. What you're
- 36:11Speaker 2: doing if you're a smithy is you are shaping hot metal.
- 36:14Speaker 2: That's what it comes down to. And this is where
- 36:17Speaker 2: the temperature of the metal becomes really important because certain
- 36:24Speaker 2: metals have to be at certain temperatures to do certain things.
- 36:27Speaker 2: These days, like I said, if you've got your gas-powered forge,
- 36:31Speaker 2: you can set that baby on whatever exact temperature you want.
- 36:35Speaker 2: And it's not quite as– it's still very impressive. But
- 36:40Speaker 2: back in the day when they were using coal and charcoal,
- 36:42Speaker 2: there was, I feel like, much more intuition and trial
- 36:46Speaker 2: and error and actually looking at the color temperature because
- 36:50Speaker 2: the metal will turn different colors at different temperatures.
- 36:54Speaker 1: Right. So there's white hot, orange hot, yellow hot, red hot,
- 36:58Speaker 1: different kinds of gradients of orange and yellow and white too.
- 37:02Speaker 1: There's glowing white, which is the hottest.
- 37:04Speaker 2: Those aren't just expressions people say. No.
- 37:07Speaker 1: And that's, again, that's the etymology of blacksmith lingo, basically,
- 37:15Speaker 1: that has made it into.
- 37:16Speaker 2: White hot.
- 37:17Speaker 1: Yeah.
- 37:19Speaker 2: Red hot.
- 37:20Speaker 1: Those abs of yours are white hot. Oh, wait, that
- 37:23Speaker 1: was a different episode. Yeah, that's right. But apparently blue-white-hot
- 37:29Speaker 1: is the hottest of all, but you don't typically see
- 37:32Speaker 1: that in blacksmithing. White-hot is about as hot as you get.
- 37:35Speaker 2: And how hot is white-hot?
- 37:37Speaker 1: White-hot, from what I saw, is 2,550 degrees Fahrenheit, which
- 37:41Speaker 1: is super high in Celsius.
- 37:44Speaker 2: Okay. Yellow, I think, is just below that. Yeah. And
- 37:48Speaker 2: then you've got orange. Right. And then you've got lame-o red-hot,
- 37:53Speaker 2: which is only 1,400 degrees.
- 37:56Speaker 1: 760 Celsius.
- 37:57Speaker 2: And you can't do anything with red-hot.
- 38:00Speaker 1: That's actually not true. You can do some very limited stuff.
- 38:04Speaker 1: But at that point, the iron is, I mean, it'll
- 38:06Speaker 1: probably bend a little bit. I saw good old Black
- 38:10Speaker 1: Bear Forge was making some chain with what looked to
- 38:13Speaker 1: be red-hot iron at the time. And he was bending
- 38:17Speaker 1: it pretty good. But, I mean, I'm not the best
- 38:19Speaker 1: judge of color.
- 38:20Speaker 2: He was making chain?
- 38:22Speaker 1: Yes. I'm just going to, I'm not going to wait
- 38:24Speaker 1: any longer. This guy made a chain, a length of chain. Perfect.
- 38:30Speaker 1: Each length was exactly the size of the last. Oh, God.
- 38:33Speaker 1: He was making them like in threes and then connecting
- 38:35Speaker 1: those threes to other threes. And he was using the horse. Chuck,
- 38:39Speaker 1: are you about to.
- 38:40Speaker 2: Climax or something? No, it's just so satisfying. It touches
- 38:45Speaker 2: these parts of my body. You know, it's not sexual
- 38:48Speaker 2: at all.
- 38:49Speaker 1: Right.
- 38:50Speaker 2: You know what I'm saying?
- 38:51Speaker 1: Oh, I know what you're saying. I know exactly what
- 38:54Speaker 1: you mean.
- 38:54Speaker 2: Although I haven't seen it. You never know what might happen.
- 38:56Speaker 1: Right. But this guy, so you know the horn of
- 38:59Speaker 1: the anvil, right?
- 39:00Speaker 2: Oh, do I?
- 39:01Speaker 1: He would make like, he would bend the chain initially
- 39:04Speaker 1: on kind of like a thick, about the middle part
- 39:06Speaker 1: of the horn. And then he would bend it even further,
- 39:09Speaker 1: moving it a little up the horn. And this guy
- 39:10Speaker 1: just so expertly put it exactly where he needed it
- 39:13Speaker 1: to be. I think one of the things I like
- 39:16Speaker 1: about Black Bear Forge guy is that he doesn't seem
- 39:18Speaker 1: the least bit pretentious. I'm pretty sure he lives in Minnesota.
- 39:23Speaker 1: He's not wearing his little leather cap, ironically. He seems
- 39:27Speaker 1: very helpful. He was born in that cap. He's making
- 39:29Speaker 1: these videos to help. Yeah, I think you might be right.
- 39:32Speaker 1: And with a white beard. I think he was born
- 39:35Speaker 1: with a white beard as well.
- 39:37Speaker 2: Well, when you watch this bearded axe thing, what this
- 39:40Speaker 2: guy does is he starts with a block of iron
- 39:44Speaker 2: and then eventually makes an axe head. But he's hammering
- 39:47Speaker 2: this thing out. He's using this little rolling tool and
- 39:50Speaker 2: hammering that as he's kind of rolling it forward. And
- 39:52Speaker 2: it's almost like, kind of reminded me of baking, like
- 39:55Speaker 2: the way you would use a rolling pin to smooth
- 39:58Speaker 2: out dough. And then when it came time to actually
- 40:01Speaker 2: make the sharp part, I guess what he was doing
- 40:04Speaker 2: was forge welding. And we're kind of jumping around, but
- 40:07Speaker 2: this is one of the techniques. And it's also called
- 40:10Speaker 2: fire welding. And that's when you combine different grades of
- 40:13Speaker 2: iron and steel, and you're joining these things together in
- 40:17Speaker 2: multiple shapes together. I think that's what was going on
- 40:20Speaker 2: because what he did, he had this axe head and
- 40:24Speaker 2: the sharp part he split. And I was like, well, dude,
- 40:27Speaker 2: what kind of an axe is that? That's crazy looking.
- 40:29Speaker 2: I thought he messed up. But then he put some
- 40:32Speaker 2: other kind of metal in between and would use this.
- 40:35Speaker 2: And from what I gathered, it's, where is it? Flux?
- 40:39Speaker 2: Is that what it is?
- 40:41Speaker 1: Flux. Yeah. Like sand. Did it look like sand?
- 40:43Speaker 2: Well, it was in a bottle and it looked like
- 40:45Speaker 2: a little sandy chemical. So I guess that's what it was.
- 40:47Speaker 2: And he would. heat it up, and then spray this
- 40:49Speaker 2: stuff on it and hammer it together, heat it up,
- 40:52Speaker 2: spray some of this, and hammer it until that metal
- 40:55Speaker 2: becomes one. And the really, you know, the super specific
- 40:58Speaker 2: metal that he needed for the sharp axe blade was
- 41:02Speaker 2: melded with the rest of that iron to where you
- 41:04Speaker 2: couldn't even tell. It was just like they became one
- 41:07Speaker 2: with one another.
- 41:08Speaker 1: He was probably reinforcing the axe head with a stronger...
- 41:15Speaker 1: a stronger type of iron. Totally, yeah. So there's slightly
- 41:17Speaker 1: different carbon content. And then the outside was a harder kind,
- 41:21Speaker 1: so it resisted surface deformities. But the interior stuff was strength,
- 41:27Speaker 1: was strong, so it resisted breaking. Probably, but he was
- 41:30Speaker 1: making these two one. I saw Black Bear Forge do
- 41:34Speaker 1: the same thing with the chains. Yes. He was using
- 41:37Speaker 1: a scarf weld where you make one end angled and
- 41:42Speaker 1: then you make the other end that it's going to
- 41:44Speaker 1: join to angled in the opposite direction so they kind
- 41:46Speaker 1: of fit tightly together. And then he would heat it
- 41:48Speaker 1: up and hammer it together and it just became one.
- 41:51Speaker 1: But he used flux as well. And from what I
- 41:54Speaker 1: could tell, when you use flux like sand or borax,
- 41:57Speaker 1: I think is something you can use, it prevents that
- 42:01Speaker 1: joint from oxidizing, which makes it a stronger... a stronger joint,
- 42:06Speaker 1: a stronger seam rather than kind of a compromised seam.
- 42:10Speaker 2: Yeah, and it was also interesting to see how this
- 42:13Speaker 2: guy would, sometimes that block was out for quite a
- 42:16Speaker 2: long time of hammering and shaping and hammering and shaping.
- 42:19Speaker 2: And then it looked like when he got into the
- 42:21Speaker 2: little more detailed work as it became an axe head,
- 42:24Speaker 2: he would put it in the fire and he would
- 42:26Speaker 2: turn around very quickly and start hammering. You could tell
- 42:29Speaker 2: he wanted to do it very fast.
- 42:31Speaker 1: Right.
- 42:31Speaker 2: And he would hammer it for like 10 seconds and
- 42:33Speaker 2: then put it right back in the fire.
- 42:34Speaker 1: Yeah.
- 42:34Speaker 2: And then pull it out and hammer it really fast
- 42:36Speaker 2: for 10 seconds. So whatever he was doing at that
- 42:38Speaker 2: point required a super, super, super hot piece of, what
- 42:43Speaker 2: do you call it, ground piece?
- 42:45Speaker 1: Work piece.
- 42:45Speaker 2: Work piece.
- 42:46Speaker 1: Yeah. But, I mean, so most blacksmiths, you'll notice in
- 42:50Speaker 1: their shops, they set the forge and the anvil up
- 42:52Speaker 1: within just twisting distance.
- 42:54Speaker 2: Oh, yeah.
- 42:54Speaker 1: Like you're standing in one place moving from one to
- 42:56Speaker 1: the other so that you can lose as little heat
- 42:58Speaker 1: as possible when you transfer it out of the fire.
- 43:00Speaker 2: You don't walk across your shop.
- 43:02Speaker 1: No, you don't stop and like make a sandwich or anything.
- 43:05Speaker 2: There's also drawing, which is drawing that metal out into
- 43:10Speaker 2: a longer, thinner shape. You might be shaping something into
- 43:14Speaker 2: a rod or a block into a blade like I saw.
- 43:18Speaker 2: And that's sort of lengthening it without flattening it out.
- 43:23Speaker 1: Right.
- 43:23Speaker 2: Because you can also flatten it. That's another thing. That's
- 43:25Speaker 2: called peening. Peening.
- 43:27Speaker 1: Yeah. There's also upsetting, which is the opposite of drawing,
- 43:31Speaker 1: where you shorten the length of iron or steel by
- 43:36Speaker 1: hammering it. And that's what happens when you make a nail.
- 43:39Speaker 1: Would you want to talk about making nails here?
- 43:42Speaker 2: Yeah. I mean, we kind of mentioned earlier, you know,
- 43:44Speaker 2: the foundation. I mean, there were things that were built
- 43:48Speaker 2: with dovetail joints and corn cobs to keep logs together.
- 43:53Speaker 2: And there were technologies like that. But If you really
- 43:56Speaker 2: want to talk about the building of the world, you
- 43:59Speaker 2: got to talk about iron nails and how many millions
- 44:04Speaker 2: and tens and millions of iron nails that were made
- 44:08Speaker 2: in the world by hand, by people.
- 44:11Speaker 1: Yeah. I mean, before industrialization, they were all made by hand.
- 44:15Speaker 1: And it's apparently harder to make them than you would think.
- 44:19Speaker 1: I watched a video by a blacksmith named Nick Kimball
- 44:23Speaker 1: on Instructables. And I guess his brother writes for Instructables
- 44:26Speaker 1: and interviewed him. And he's like a blacksmith at one
- 44:29Speaker 1: of the colonial model farms. Yeah. I think maybe Mount Vernon.
- 44:33Speaker 1: They didn't say. No, I met that guy. So he
- 44:37Speaker 1: looks like it too. He looks like a cool dude.
- 44:40Speaker 1: But he showed how to make a nail. And he
- 44:43Speaker 1: says he can make one a minute. And this guy
- 44:45Speaker 1: is an advanced blacksmith. Like he has a job as
- 44:48Speaker 1: a blacksmith. That's how advanced this guy is in the
- 44:51Speaker 1: 21st century. And he can make one a minute. Apparently,
- 44:55Speaker 1: blacksmiths of yore could make 10 to a dozen of
- 44:58Speaker 1: them a minute. And it's very involved. You actually have
- 45:03Speaker 1: to make the tool first to make the nails. So
- 45:07Speaker 1: you take an iron bar, flatten that, punch a hole
- 45:09Speaker 1: in it using your pritchel hole and a punch. And
- 45:12Speaker 1: then you take nail rod, little strips of the iron
- 45:16Speaker 1: that's going to be nails, heat it up. hammer a
- 45:21Speaker 1: shoulder into it on the edge of the anvil so
- 45:23Speaker 1: that there's like a, it's narrower for the bulk of it.
- 45:28Speaker 1: And then up top, it just kind of is a
- 45:30Speaker 1: little wider and boxy. And then you put it into
- 45:33Speaker 1: the hole of the tool that you made and then
- 45:36Speaker 1: you heat it up and you hammer the head a
- 45:38Speaker 1: bunch of times to flatten it. That's what you have
- 45:40Speaker 1: to do to make one single nail. And some blacksmiths
- 45:43Speaker 1: in the days of yore could make a dozen of
- 45:46Speaker 1: those in a minute. That's how good they were at it.
- 45:49Speaker 2: Unbelievable.
- 45:51Speaker 1: I would have charged so much for nails, it would
- 45:54Speaker 1: have been astronomical. I would have been like, no, I will, like,
- 45:59Speaker 1: let's make you some chain mail instead. What do you
- 46:01Speaker 1: need nails for? Let's do something cool. And they'd say,
- 46:04Speaker 1: you know, I need to build a second story in
- 46:05Speaker 1: my house. I'd be like, all right, it's going to
- 46:07Speaker 1: cost you.
- 46:09Speaker 2: The Josh nail?
- 46:11Speaker 1: Yeah.
- 46:11Speaker 2: The Josh Clark special?
- 46:12Speaker 1: Because it would not be fun to make nails, for sure.
- 46:16Speaker 2: No, but boy, they made a lot of them.
- 46:17Speaker 1: They did.
- 46:18Speaker 2: There are also some other techniques. There's bending we've kind
- 46:20Speaker 2: of already talked about when you're creating curves and things.
- 46:25Speaker 2: I mentioned the staircase irons, how they're twisted around. That
- 46:31Speaker 2: is done with a square bar, which is a bar
- 46:35Speaker 2: with a square hole in it. And that's placed over
- 46:38Speaker 2: a square rod of hot iron. And then you turn
- 46:41Speaker 2: that square. You basically, sort of like that Dremel you
- 46:43Speaker 2: were talking about, you stick that hot thing into the hole.
- 46:47Speaker 2: And you twist it around and you create those little twists.
- 46:50Speaker 1: Yeah. I mean, every time it's a blacksmith tradition, you say,
- 46:54Speaker 1: et voila. You got anything else?
- 46:59Speaker 2: I don't have anything else. I know we got stuff
- 47:02Speaker 2: not quite right, but hopefully the Smithies, hopefully our enthusiasm
- 47:06Speaker 2: won them over.
- 47:07Speaker 1: Yeah, let's hope so.
- 47:09Speaker 2: Are they coming after us?
- 47:10Speaker 1: It cloaked our ignorance. Also, there's like a ton that
- 47:14Speaker 1: we didn't talk about. It's a really, I mean, this
- 47:17Speaker 1: is a countless human, thousands of year long body of
- 47:21Speaker 1: knowledge that we just tried to do in 45 minutes
- 47:24Speaker 1: and failed at that. But there's a lot to it.
- 47:28Speaker 1: So if you're interested in it, go check it out.
- 47:30Speaker 1: At the very least, go watch some videos. And since
- 47:32Speaker 1: I said go watch some videos, everybody, it's time for
- 47:34Speaker 1: Listener Mail.
- 47:37Speaker 2: All right, I'm going to call this Olympic Torchbearer.
- 47:39Speaker 1: Okay.
- 47:41Speaker 2: Hey, guys. I was a torchbearer for the Winter Olympics,
- 47:44Speaker 2: and it was a lot of fun. The amount of
- 47:46Speaker 2: logistical coordination that went into it was incredible. I was
- 47:49Speaker 2: told four months in advance when, down to the minute,
- 47:53Speaker 2: I'd be carrying the lit torch, and it wasn't off
- 47:55Speaker 2: by more than a few, actually. A guy came to
- 47:57Speaker 2: our hotel with a bunch of toys, vehicles, and action
- 48:00Speaker 2: figures and modeled exactly what would happen. That's so cool.
- 48:04Speaker 2: I had to be reminded by my handlers to ensure
- 48:07Speaker 2: that I kept it very high, high enough so as
- 48:10Speaker 2: to not light my hat on fire. The torch is
- 48:13Speaker 2: pretty light but fairly top-heavy. I'm sure we were wearing
- 48:16Speaker 2: mittens to make it impossible for any of us to
- 48:18Speaker 2: make any finger gestures, even accidentally, that could be seen
- 48:22Speaker 2: by the world on the live feed. Didn't even think
- 48:24Speaker 2: about that. One term you didn't use that I thought
- 48:27Speaker 2: you'd appreciate, when one torchbearer passes the flame to another,
- 48:30Speaker 2: it's called a torch kiss. We went through training and
- 48:32Speaker 2: practiced just this part. On the street, we did a
- 48:35Speaker 2: little dance after we kissed, and then I and whoever
- 48:38Speaker 2: just finished got back on the bus. As you mentioned,
- 48:40Speaker 2: a guy took my torch and extinguished it right afterward,
- 48:43Speaker 2: and since it was still hot, they stored it in
- 48:45Speaker 2: a rack on the bus. When we got back to
- 48:47Speaker 2: the starting point, they removed the fuel cell and gave
- 48:50Speaker 2: it back to me.
- 48:51Speaker 1: Broke it in half.
- 48:52Speaker 2: And that is from Matt Jones. We had quite a
- 48:54Speaker 2: nice little exchange about this. He said he did get
- 48:57Speaker 2: it through work, but he was not a C-level executive.
- 49:00Speaker 2: He won it through a drawing at his work.
- 49:02Speaker 1: Oh, that's totally great.
- 49:04Speaker 2: Yeah.
- 49:05Speaker 1: That's great. He might as well have gotten it from
- 49:07Speaker 1: contributing to society, as great as that is. Man, I've
- 49:11Speaker 1: got to thanks for that, Matt. Also, I knew it
- 49:13Speaker 1: was called The Kiss. I thought I said it was
- 49:15Speaker 1: The Kiss. And if I left that out, that drives
- 49:18Speaker 1: me crazy, man. when there's a fact that I know
- 49:21Speaker 1: that I failed to put into the podcast that somebody
- 49:24Speaker 1: then comes and says you left out this really awesome
- 49:26Speaker 1: fact and I just drop to my knees like the
- 49:29Speaker 1: Liberty Mutual guy in the elevator and go.
- 49:31Speaker 2: No you know how much that bothers me when that
- 49:33Speaker 2: happens to me.
- 49:34Speaker 1: How much none man it's like it'll ruin my week
- 49:39Speaker 1: My week's just toast now, thanks to Matt.
- 49:41Speaker 2: There's the difference between you and I.
- 49:44Speaker 1: Well, if you want to ruin my week and have
- 49:46Speaker 1: a neutral effect on Chuck's week, maybe even make it
- 49:49Speaker 1: more positive, you can email us. Go ahead and type
- 49:53Speaker 1: it out. After that, wrap it up. After that, spank
- 49:56Speaker 1: it on the bottom and then send it off to
- 49:58Speaker 1: stuffpodcast at iheartradio.com.
- 50:03Speaker 2: Stuff You Should Know is a production of iHeartRadio.
- 50:06Speaker 1: For more podcasts from iHeartRadio, visit the iHeartRadio app, Apple Podcasts,
- 50:11Speaker 1: or wherever you listen to your favorite shows.